Light filters for welding helmets: what are they?

Welding seams must be of high quality in order to obtain a reliable, durable connection of parts and assemblies. During their creation, safety measures must be observed and the health of the welder must be maintained. The eyes are most exposed to the harmful effects of bright radiation and high temperatures that occur during such work. Their protection is provided by a light filter for the welding helmet.


The work of a welder is dangerous and special equipment is used for protection.

GOST regulating the characteristics of light filters

There is a special GOST 12.4.035-78 that regulates the requirements for welding helmets. Although it was developed more than 40 years ago, during this time the necessary changes were made to it, so it is still in effect today. Here we describe the basic technical requirements for welding helmets, goggles, shields, the light filters used in them and other important nuances.


There is a GOST with requirements for light filters.

List of markings

When indicating technical characteristics, the following designations are applied to the mask:

  1. The degree of shading is the main indicator indicating for what work the specified protective glass is suitable. In Russia, this parameter is marked with the letter C, and abroad – DIN. The higher the number, the lower the glass throughput and vice versa.
  2. Level of light dispersion. It characterizes the speed of the filter’s response to changes in the light flux, which increases with increasing welding current. This indicator is taken into account only for models with auto-darkening filters. There are 3 degrees, if the number 1 is indicated, then the protection works quickly, the image clarity is high.
  3. Uniformity of shading. In the production of colored glass, compounds of different metals are used. If the technology has been violated, they are poorly homogenized, so the material turns out to be heterogeneous, as a result, some areas of the filter will be darkened more, others less. The guarantee of high quality is 1st class.
  4. Optical view of glass. This indicator is influenced by the materials used for its manufacture. If the number 1 is indicated, then this filter provides darkness regardless of the angle at which the light beam hits it. The welder needs to think about the production process, and not about how to correctly turn his head in relation to the work site.

For high-quality eye protection, choose masks from reliable manufacturers with appropriate markings.

Table of correspondence between welding method and degree of darkness

According to international standards, the darkening level of filters is indicated by numbers from 9 to 13 DIN. They correspond to the Russian classification C4-C8. For example, 9 DIN = C4, and 13 DIN = C8.


Filter shades are indicated by numbers.

When choosing the degree of darkness, be sure to take into account the welding method.

To simplify this process, they act in accordance with the recommendations of international EN 379-2003, Russian GOST R 12.4.035-78.

Table: recommended shading values ​​depending on the type of welding used

Welding methodCurrent, A
4070125175225300400500
Piece electrode89101112121314
Semi-automatic, in protective gases (carbon dioxide, nitrogen)89101112121313
Tungsten electrode in argon environment910101112121414
Semi-automatic, in protective gases (helium, argon)89101111121314
MIG/with light alloys99101112121414
Arc cutting1010101112131415
Plasma cutting10121213
Microplasma cutting8810111212

We recommend reading Features of setting up the Chameleon welding helmet

Marking of light filters, nuances of application

To measure the darkening of light filters for welding masks, special indicators are used, the markings of which have a correlation in international and domestic standards.


Darkness level of welding filters

In the international classification, the following shade values ​​are used: 9 DIN, 10 DIN, 11 DIN, 12 DIN, 13 DIN, which correspond to domestic indicators C4, C4-C5, C5, C6-C7, C8.

Depending on the strength of the welding current, the following designations are used: E1, E2, E3, E4, E5, which determine the current strength of 30-75, 75-200, 200-400, more than 440 and more than 400 A in a shielding gas environment (respectively).

In addition to the above, manufacturers use other markings to help you choose the most suitable option:

DesignationApplication
UIf there is a danger of solid inclusions during welding work, the glass is protected with minerals to protect against this.
G1/G2/G3Glass is needed for gas welding of low, medium or high power
D1/D2/D3Light filters work near blast furnaces, in forges, near glass melting machines
P1/P2/P3For metallurgical work carried out at temperatures from 1200 to 1500 degrees
B1/B2During auxiliary events held in open areas

Types of protective welding masks

Now there are many different welding helmets on sale, so before purchasing you need to understand their purpose and select a model in accordance with the type of work being performed.

With fixed filter

Such models were popular before. They have a simple fastening system. To assess the condition of the seam and the overall result of the work, the welder must constantly raise the mask by hand and lower it by nodding his head. The advantage of this solution is the simplicity of the design. But when the mask is lifted, the eyes remain completely unprotected.


Models with a fixed filter used to be popular.

When removing slag, there is a danger of damaging your eyesight, so you must wear protective glasses separately.

With rising glass

This is a more convenient model. Manufacturers have taken care to provide better protection for the welder. After the filters for the masks are lifted, a plastic shield remains, which protects against the possibility of damage by scale while cleaning the seam from slag.


Welding helmet with rising glass.

Chameleon masks

It uses liquid crystal filters that automatically change the dimming level in accordance with the power of the light flux. The chameleon masks are adjusted taking into account the brightness and other characteristics of the welding arc.

They consist of the following elements:

  • several layers of crystals, between which there is polymer protection;
  • power source (batteries or solar cells);
  • arc detection sensors - in most models there are 2 of them, but in expensive ones there are more;
  • control panel - with its help you set the degree of darkness, sensitivity, time.


Chameleon masks use liquid crystal filters.

This light filter is attached to the shield with screws; if necessary, it is easy to replace.

Masks with filter and air supply system

If work is performed in difficult conditions and a lot of harmful gases are released, it is better to use masks equipped with an air supply system. Outwardly, they resemble a gas mask. Some of them can be used for underwater welding. Due to their complex design, they are more expensive than other models.


Welding mask with air supply system.

Light filter for a welding helmet: what determines the choice?

During the electric welding process, the arc and melting metal emit heat and strong light. Only light filters for welding masks can protect a worker’s eyes.

They transmit a small part of the radiation, allowing you to see the weld pool, the electric arc and control the process of joining the metal. The eyes are protected from harmful radiation.

For each type of welding work, a different type of filter is selected.

Types of filters by purpose

Different types of welding differ in the type and intensity of radiation. In addition to the main worker, an assistant is often involved in the process, who is also in close proximity to the arc and burning gas. Depending on the type of work performed, glass for a welder’s mask is divided into types:

  • electric welding and electric gas welding, E1 – E5;
  • gas welding and gas cutting, G1 – G3;
  • for auxiliary workers, B1 - B3.

For the chameleon mask, the filters are designated C3 – C8. They are used for different types of welding.

Protective glasses can be inserted with masks, goggles and face shields. Goggles can only be used when welding with gas; they do not protect the face from burns. You have to hold the shield with one hand, which limits the ability to work intensively.

Why use filters

It is enough to look at a burning incandescent light bulb for a few seconds, and its shape will be reflected on the retina. When a person looks away, he still sees this spiral everywhere for a long time.

Hot molten metal glows and emits more eye-irritating rays than an incandescent light bulb. As a result, the cornea and lens are damaged.

They suffer severe burns, which over time can lead to blindness.

Using a welding filter allows you to preserve your vision and see the most necessary elements of welding.

Types of light filters for electric welding

The first protective means for the organs of vision were dark glasses that did not transmit light. With the development of technology, convenient light filters have appeared that can change the degree of darkness depending on the radiation.

Each type has its own characteristics with positive qualities and disadvantages.

With constant

Nickel or copper is added to glass during its manufacture. They significantly reduce the amount of ultraviolet and infrared rays, reflecting them like a mirror.

You can choose the right glass based on the work to be done, markings and shading coefficient. In addition, you need to know exactly the fit size on the mask. Because glass has different sizes.

With replaceable

Polymer films can be inserted into light filters, and they change their darkening depending on the brightness of the light falling on the surface. According to this principle, glasses for everyday use, nicknamed Chameleon, are created. The disadvantage of polymer filters is their response time. When welding begins, the first rays may enter the eyes.

Such filters are additionally equipped with a polarizing protective layer that cuts off UV and IR radiation.

Polymer filters with replaceable shading are convenient for use in gas welding and cutting, where the metal gradually melts.

Diopter lenses

Diopter lenses are installed on masks, but are not independent filters. They are used as a magnifying glass when working with small parts. If a welder has poor eyesight, he should choose glass with the appropriate diopters to constantly use, since wearing ordinary glasses under a mask is problematic.

For the chameleon mask

The light filter for the chameleon mask is an electronic mechanism powered by a power supply. The main filter element is liquid crystal film. When light hits it, the crystals change their polarization and do not allow certain rays to pass through. The activity of liquid crystals depends on the strength of the current supplied to the film.

The quality of the light filter in a chameleon mask can depend on many factors. The liquid crystal base is sensitive:

  • to temperature changes;
  • long-term non-use;
  • vibrations;
  • dynamic loads;
  • cleanliness of the outer glass.

The choice of mask depends on the type of work performed. Transparency adjustment is made within a certain range. The degree of protection is determined by the number of films in the filter, which can be from 1 to 3 pieces.

The filter is charged from a replaceable lithium battery or a built-in solar panel located on the front side of the mask above the glass.

The main advantage of the “chameleon” filter is that you don’t need to remove the mask to see the welding site and remove the slag. It becomes transparent in the absence of bright radiation.

How to choose

Light filters for welding masks can be selected by marking. It has 4 digits. Each of them characterizes a certain indicator.

  1. Optical class number. Determines the clarity of the image through the filter.
  2. Level of light scattering. As the value of the number increases, the image received by the eyes deteriorates, the picture becomes cloudy. Best seen with marking value 1.
  3. The level of darkness and the uniformity of its distribution over all glass surfaces.
  4. Angular dependence of darkening, its degree when rotated by 15⁰.

Welding glass markings indicate how well the arc will be visible and the degree of eye protection while welding, including turning your head slightly.

Types of filters

Initially, simple tinted glass was used to protect against negative factors arising during welding, but they were ineffective and made such work more difficult. New technologies are constantly emerging, so filters have been invented that reliably protect the eyes and provide sufficient visibility.

Constant dimming

During production, copper and nickel are added to the composition of such glasses. This allows them to reflect most of the ultraviolet and infrared radiation. When purchasing such glass, take into account the model of the mask, because seats have different parameters. Based on the marking, a product is selected that corresponds to the type of work being performed. If the type of welding changes, you have to insert another light filter into the mask, and this is time-consuming and inconvenient.


When making permanent darkening filters, copper is added.

Chameleon screens

A professional welder has from 1 to 3 such glasses that can regulate the darkening. Making the settings does not take much time, it is easy to do. When changing the type of welding, there is no need to rearrange the glass, just reconfigure it. This is convenient, but the cost of such screens is high.

Many factors influence quality work. Chameleon screens are sensitive to:

  • temperature changes;
  • vibrations;
  • shock loads;
  • cleanliness of the outer glass;
  • long period of non-use.


Chameleon screens are capable of adjusting dimming.

There is no need to remove such a mask after welding work. Without bright lighting, the glass becomes transparent and does not interfere with the view when removing slag.

Glass with diopters

To work with small parts, special magnifying lenses are installed. They are also needed in cases where the welder has poor eyesight. It is inconvenient to wear glasses under a mask, so he selects glasses with the necessary diopters. Such elements cannot protect the eyes on their own; they are installed together with other light filters.


Glass for welding helmet with diopters.

Types of glass

A light filter for a welding helmet protects human eyes from thermal, infrared, ultraviolet radiation and splashes of molten metal.
When welding, cheap filters with a fixed degree of darkness (colored glass), expensive automatic filters for a welding mask (popularly called a chameleon) and polymer materials are used.

Tinted glass. To reduce light transmittance, impurities of non-ferrous metals (copper and nickel) are added to the material. Its light transmittance depends on the content of impurities in glass.

There are Russian and international markings for the degree of darkness. The domestic classification is marked from C4 to C8, which corresponds to the European 9-13 DIN. The table (below) will help you understand the correspondence of markings.

Glass Chameleon. Automatic windows use a liquid crystal screen. Liquid crystals change the construction sequence when the light voltage changes, thereby achieving different darkening. Modern filters have from 1 to 3 layers of LCD glass.

Polymer materials. They have high ductility and darkening ability.

Welding masks use combined materials, polymer film for protection against mechanical damage, and glass. Which, if necessary, are easily replaced.

Video:

Differences in glass darkness

The domestic industry supplies the market with light filters for welding marked C4-C8, corresponding to the European classification 9-13 DIN. Light-tinted glass C4 and C8 have no external differences. But C4 has less protection.

When choosing (purchasing), you can check the filter for counterfeit using a fluorescent lamp. Through glass C4 the filament of the light bulb will be clearly visible, but through glass C8 it will be difficult to see. If there are no differences, then it is better to refuse the purchase.

Pros advise having 2-3 filters with different protection for a welder’s mask. Then during welding work you can choose the best option.

The table (below) will help you select the degree of darkening of welding filters depending on the welding current and type of welding.

The table shows the recommended values. Depending on the weld, you can choose a shade that is one number less or more.

Sometimes, glass for electric welding marked E.1-E.5 comes on sale.

Chameleon light filter for welding helmet

Automatic liquid crystal filters have advantages over their fixed counterparts. Extensive settings adjust the dimming to any brightness and arc diameter.

Chameleon has several layers of crystals located in layers of polymer protection, a power supply and control unit, and arc detection sensors.

An automatic light filter is not a complicated device:

  • the device is attached to the mask with two screws;
  • Powered by a solar panel and replaceable batteries;
  • has 3 control devices:
  1. Shade control 5-13 DIN and 9-13 DIN. The location is external (on the left side of the mask) or internal (on the filter itself).
  2. sensitivity (moment of automatic dimming) is adjusted depending on the time of day (day, night).
  3. dimming time adjustment (long, medium and short).

Video:

Criteria for selecting welding filters

To choose a product yourself, take into account the following characteristics:

  1. Appearance. There must be no damage. The documentation must include information about the optical class of filters and the manufacturer. If this data is not available, and you only learn the characteristics from the seller’s words, then it is better to refuse to purchase such a mask.
  2. Number of settings, their varieties. High-quality chameleon glass has 3 adjustable parameters: dimming level, light sensitivity level and shutdown delay time.
  3. Dimensions. In different models of masks, the size of the glass seat may vary, but most often it is 110x90 or 120x70 mm. This is taken into account when purchasing a replacement filter, otherwise you will not be able to insert it into its place.
  4. Glass type. Its dimming can be constant or change with fluctuations in the intensity of the luminous flux. If the same welding work is carried out, then a permanent darkening filter is used, because it is cheap, but can still protect the welder’s eyes. When working with frequently changing current strength, it is better to purchase a chameleon.
  5. Additional protection. A polymer film is glued to the glass, which protects it from mechanical damage resulting from impacts from various solid particles and objects.

We recommend reading Description of the welding transformer


To choose a light filter yourself, you need to consider the type of glass.

Rules for choosing filters

Before purchasing masks or glasses, you should understand the optical characteristics of light filters and the specifics of using the products.


Recommendations for choosing filters for welding

  • If you regularly carry out welding work, you should choose the “Chameleon” mask.
  • The size of the filter determines visibility and comfort during welding activities.
  • The filter response time can vary from 0.03 to 0.0001 s.
  • You should choose models with continuously adjustable dimming levels, which are more comfortable than stepped ones.
  • It is recommended to use universal filters that have a shade of 9-13 DIN.
  • The optical class of the filter determines the clarity and visibility of the image through glass (the best option has an indicator of 1).

Additional features

Additionally, it is necessary to pay attention to: dispersion, homogeneity and angular dependence of light filters, what type of welding will be used, current indicators, the risk of mechanical effects.

When choosing protective devices, it is important to decide how the work will be carried out: indoors or outdoors.

The type of work carried out is indicated by markings: E – electric welding, G – gas welding,

B – auxiliary work, C – marking for “Chameleon” type filters.


Marking of different types of welding

To ensure uninterrupted operation of the filter, you should pay attention to:

  • an adjustment unit, which can be accessed on the front side of the mask, which allows for correction without stopping work;
  • on/off system that increases the longevity of the power supply and filter;
  • availability of changing power sources;
  • the number of sensors that determine the response time;
  • possibility of adjusting parameters.

When choosing a model, it is recommended to choose filters marked 1/1/1/2, which determines the relationship to the optical class, uniformity and light dispersion.

When purchasing, it is important to study the product certificate, warranty period, and location of service centers.


Explanation of the symbols on the welding mask

Characteristics tables for accurate selection

When choosing a mask, be sure to take into account the type and purpose of the light filter installed in it. To facilitate this process, special tables are used.

Table: purpose of glass installed in the welding helmet

Title of worksGlass marking
Auxiliary processes when performing gas welding workB1, B2, B3
Welding workG1, G2, G3
Electric weldingfrom E1 to E5
For all chameleon glassesfrom C3 to C8

Don't buy a cheap product.

If you don’t have the money for a good chameleon glass, it’s better to buy a high-quality model with permanent dimming.

Even if the light filter for a welder’s mask has all the documentation, when purchasing it is better to check whether it is a fake or not. It is enough to point the glass at the switched on lamp. If the dimming level is C4, then the filament should be clearly visible through the filter. When marked C8, it will be almost invisible. If there is no difference, then it is better to refuse to purchase a light filter.

Possible faults

The design of glass for welding with automatic change in the degree of darkness is relatively complex, so some problems sometimes arise during the operation of the filter. Most of them can be eliminated with self-repair.

Correctable

Do-it-yourself faults:

  1. Uneven dimming. It may differ on the left and right sides. To correct this problem, it is enough to adjust the distance between the glass and the welder’s eyes.
  2. Filter flickering or lack of dimming. If it is not damaged, then the reason is most often contamination of the glass surface. Cleaning fixes the problem. When working with low current, it is recommended to set the setting to “slow”. The batteries may run out, they will have to be replaced, and if they are solar cells, then they will have to be taken out into the light for a while.
  3. Low photosensitivity. Such a malfunction most often appears at sub-zero temperatures. For most masks, this threshold is -5°C.
  4. Bad visibility. The reasons for this malfunction are most often associated with dirty glass or incorrect settings.


Uneven dimming and flickering of the filter can be corrected yourself.

Unrepairable

If the problems that arise during the operation of the light filter are related to its mechanical damage or manufacturing defects, then they cannot be eliminated. In such cases, the glass is replaced. This is not difficult to do, because... It is attached to the mask using 2 screws.

Rules for using filters

To ensure that a welder wearing a mask is not only comfortable, but also safe, the following rules are adhered to when performing work:

  1. Before you start welding, you must check the functionality of the light filter using a lighter. If it gets dark, then everything is fine, in other cases the malfunction is due to damage to the glass or a breakdown of the power supply.
  2. You cannot use chameleon filters if they do not have an outer or inner layer.
  3. If there are scratches or cracks on the glass surface, use of the product is prohibited. This is dangerous for your eyesight.
  4. To clean filters for welding helmets from dirt, use only a soft cloth. This should not be done with abrasives or sharp objects.

Recommended reading: Choosing a chameleon mask


Before welding, you need to check the functionality of the light filter.

The best manufacturers of welding equipment

If welding is rarely done at home, and the duration of such work is short, then you can limit yourself to buying an inexpensive Chinese light filter, but you should not count on its high quality. It is better for professionals not to save money and purchase products from popular, reliable manufacturers:

  1. 3M is an American company that produces not only light filters, but also shields, masks, and plates. All products are of high quality, so the manufacturer occupies a leading position in the Russian and world markets.
  2. Svarog is a popular Russian company that produces protective equipment and welding equipment. The advantage of their products is their affordable price and high quality.
  3. FUBAG is a German manufacturer that produces equipment and protective equipment for various industries and construction. Offers a large selection of replacement light filters and welding helmets.
  4. Quattro Elementi is an Italian manufacturer. It produces modern models with fixed filters and those that can change the level of darkness in accordance with the strength of the light flux.
  5. BRIMA is another German company popular in Russia, offering protective equipment used for welding by both amateurs and professionals.


The 3M company produces masks and light filters.

The best models of masks with a light filter

It is impossible to say unequivocally which model is better: when choosing a mask, they are guided by the working conditions and the preferences of the welder.

Budget variations

Amateurs who perform welding work of low complexity and infrequently should not buy a professional model. It is enough to buy an inexpensive one. Among the most popular it should be noted:

  1. Brima HA-1005. This is a classic inexpensive model, in which there is a fixed light filter; the glass must be raised and lowered manually. The body is made of heat-resistant plastic and weighs only 800 g.
  2. Quattro Elementi Lambda. The glass has a fixed degree of shading level 11 DIN. Weight – 490 g, there is a shield for protection from smoke. The forehead pad has an antibacterial coating. The mask is made of heat-resistant plastic, so it is resistant to wear and does not burn through.
  3. "Burevestnik NN-U1". This model is made of polyethylene, has an adjustable headband, and is secured with a button. With its help, work is performed at temperatures from -45 to +40°C, so it is used both indoors and outdoors.

Professional protection

If the work is carried out constantly, and the mode and type of welding is often changed, you will need a professional mask.

The most popular models:

  1. 3M Speedglas 9100XX MP Air. Designed for comprehensive protection, allowing you to work in difficult conditions. The body is made of heat-resistant polycarbonate, an air supply is provided, and a filter is installed. Provides good visibility, reliably protects not only the eyes, but also the ears, face, and respiratory organs. The range of glass darkening is within 5-13 DIN, the filter is replaceable.
  2. "Fubag BLITZ 9-13 Chameleon." A modern filter can automatically change the darkening within 9-13 DIN. The screen provides reliable protection from light and heat radiation. The durable polyamide nylon body is impact resistant. The mask can be used at temperatures not lower than -10°C. The design is non-separable, so the filter cannot be changed.
  3. "Zubr Expert 11079". It is lightweight and highly durable. Provides dimming within 9-13 DIN. Powered by batteries and solar cells. Operating temperature range -5°С…+55°С.

When performing welding work, the safety of the welder is of great importance, so you need to choose the right mask. It must have high-quality light filters installed. Chameleons have many advantages, but they are not designed to work in the cold and are expensive. For non-professionals, it is better to buy a high-quality mask with glass that is permanently darkened than a cheap model with automatic adjustment.

Choosing a light filter for a welder's mask

The “Chameleon” welding mask got its name thanks to the filter, which automatically darkens as the intensity of the light flux increases. This significantly facilitates the welding process and makes it more comfortable than with old-style masks.

Until welding begins, the filter is almost transparent, but as soon as the welder ignites the arc, the mask automatically darkens, protecting vision from burns. The characteristics of this mask largely depend on the light filters used for welding masks.

Let's consider this issue in more detail.

Types of filters

The main purpose of light filters for a welder's mask is to protect the eyes from ultraviolet and infrared radiation, thermal effects and metal splashes during welding. Various filters cope with this:

  • Colored glass;
  • With automatic dimming;
  • Polymer.

They differ in a number of characteristics and, of course, price.

  1. Tinted glasses are protection with a fixed tint and are characterized by low cost. To prevent the glass from transmitting harmful radiation, various impurities are added to it, the amount of which determines the darkness of the filter;
  2. Auto-darkening filters for welding helmets, or so-called chameleons, are based on a liquid crystal screen. When the brightness of the light changes, the liquid crystals rearrange, allowing the dimming to change. Modern glass contains 1-3 layers of such screens.
  3. Welding filters based on polymer materials can be darkened due to the special plasticity of polymers.

Light filter "Chameleon"

The light filter for the Chameleon welding helmet represents a symbiosis of the latest achievements in microelectronics, optics, liquid crystal technology and solar panels. This filter is a multilayer element, which contains the following components:

  • Liquid crystal cells. The more there are, the better the quality of the glass;
  • Filters that do not transmit ultraviolet and infrared radiation;
  • Polarizing film;
  • Welding arc location sensors. As a rule, there are 2-4 of them. A filter with a large number of similar sensors is preferable;
  • Protective glass;
  • Power supplies. These can be lithium batteries, solar panels, or a symbiosis of these sources.

An important advantage of this filter is that if the arc detection sensors do not have time to operate and darken the mask, harmful radiation will still not penetrate the glass. Therefore, when choosing such a mask, it is important to pay attention to the quality and availability of such filters.

Light filters for welding helmets: markings

The darkening of the filter is measured in indicators. There are domestic and international markings, which relate to each other in a special way:

International classification (DIN)Russian classification (C)

9DINC4
10DINC4-C5
11DINC5
12DINC6-C7
13DINC8

You often find filters marked with the letter “E”. Their selection must be made based on the strength of the welding current:

MarkingWelding current strength

E130-75A
E275-200A
E3200-400A
E4More than 400A
E5More than 400A in protective gas environment

When choosing a filter, you may encounter various other markings. We suggest you familiarize yourself with the main ones, as this will help you choose the best filter for a particular situation:

  • “U” means that the glass has been additionally strengthened with minerals. They protect the filter from solid particles that may enter it during welding;
  • “G1/G2/G3” - this marking indicates that the glass is designed for gas welding of low/medium/high power;
  • “D1/D2/D3” is placed on light filters that are designed for use near blast furnaces, glass melting machines, and forges;
  • “P1/P2/P3” - metallurgical work at temperatures of 1200/1500°C;
  • “B1/B2” for auxiliary work in open areas.

Selecting a filter

The modern market offers a wide variety of filters with different parameters. Our instructions for choosing a mask can help you determine the right filter:

  1. The first step is to decide on the type of filter. If welding is carried out regularly, then the choice should definitely be made in favor of the Chameleon;
  2. It is important to keep the filter size in mind. The larger it is, the better the visibility and the more comfortable the welding work;
  3. The chameleon light filter for a welding helmet has such an important characteristic as response time. It can range from 0.03 to 0.0001 seconds. It is worth remembering that at lower temperatures this value will increase;
  4. It is better to opt for a universal filter with shading 9-13DIN. Please note that many models present a maximum dimming value of 11;
  5. Smooth adjustment is more comfortable to use than step adjustment;
  6. An important characteristic of a filter is its optical class, that is, the clarity and purity of the glass.

Let's take a closer look at what the optical class of a filter is and how it is marked. This indicator is marked with four numbers separated by a slash. Each position can contain a number from 1 to 3, where 1 is the best option and 3 is the worst.

Let's consider all positions in order;

  1. The optical grade of a filter is an indication of how clear the vision will be through the glass. This indicator depends on the quality of the materials used and workmanship;
  2. Dispersion depends on the liquid crystal elements. The possible turbidity of the image depends on this indicator;
  3. Homogeneity indicates uniform darkness of the filter. Uniform dimming is the most comfortable;
  4. The angular dependence indicates the viewing angle.

Thus, the highest quality and most comfortable filter to use will be a filter marked 1/1/1/1 or 1/1/1/2, which is also approved for use by professional welders. Amateurs are recommended to purchase filters with optical characteristics of at least 2 units for each parameter.

Features of operation

Modern Chameleon type filters require special handling, as they are quite fragile:

  • The filter is afraid of sudden mechanical influences. You should not throw the mask or knock on it;
  • Glass is cared for using a soft cloth, which, if necessary, can be moistened only with clean water;
  • It is important to note that these filters have the ability to “slow down” at sub-zero temperatures. As a rule, at temperatures below -5°C, the filter response speed noticeably decreases. This must be taken into account when using the mask in winter.

Let's sum it up

At the moment, there are various light filters for welding helmets - from cheap tinted glasses to ultra-modern automatic filters like Chameleon. Depending on the quality of the mask, the quality and comfort of the welding work performed mainly changes.

The selection of a welding filter should be made taking into account its characteristics, which are presented in the form of special markings. It indicates for what welding and current strength a particular filter is suitable.

An important characteristic of protective glass is its optical performance. When purchasing a welding helmet, it is also recommended to familiarize yourself with the relevant quality certificates.

This will help you make the right choice and get high-quality protection for welding work.

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