Brazier with gas disk 53

Author: Peter

March 23, 2022 08:30

Tags: DIY homemade discs interior items DIY furniture

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Even though metal is a fairly durable and strong material, over time it is still subject to destruction. But not all metal products that have served their intended purpose need to be thrown away. For example, worn-out metal rims can be used for other purposes.

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Outdoor barbecues in different designs are one of the most popular homemade products using used car wheels. The easiest way to use it is to simply place coals inside the disk and place skewers or a grill on top.

Brazier made from discs: types and photos of handmade masterpieces

Interesting ideas, implemented by the skillful hands of summer residents, transform outdated items into extraordinary creations needed in the household. Products made from old car wheels have become notable for making at home. They are used to make stoves, smokehouses, animal feeders and many other necessary things for the garden and home. But the most popular among owners are the oven and grill for barbecue.

Advantages and disadvantages of barbecues made from car wheels

Homemade designs have many more advantages than disadvantages, because the disk is an almost ready-made kebab maker.

The main advantage is that creation does not require capital costs. Old car wheels are purchased at the price of scrap metal.
Braziers made from car wheels are quite durable, as they are made of thick steel, resistant to external aggressive factors. They do not rust and tolerate high temperatures well.
They heat up quickly and have high heat transfer.
When heated, the material does not emit odor or harmful substances.

Welding technology for this material requires experience. To obtain a high-quality seam, the welded area must be “tempered” to relieve internal stresses, otherwise the product may crack.
The round shape of the grill does not ensure uniform roasting: the meat at the edges is less cooked than in the central part of the skewers.
Due to this geometry, performance is significantly lower. You won't be able to fry a lot of meat on skewers at one time. However, this minus is compensated by the use of a round grill, turning the grill into a barbecue grill.

Is it necessary to make a fireplace in the country house?

When arriving at the site, sometimes I wanted to fry meat, and for this I had to set up a separate grill - this was not particularly convenient. And besides, it created a contaminated area after use.

So we came up with the idea of finally making a permanent place for frying and setting up a country fireplace. And this is what we implemented this year. The design turned out to be quite successful and combines several functions at once:

We burn tree branches and old boards in it
We obtain ash by burning diseased plants and other garbage
We use it as a grill (you can also cook it in a cauldron)
And if you also add blowing, then you can heat up the piece of iron for subsequent forging

In addition to the practical reasons for having such a place on your property, there is also an aesthetic one, the great pleasure you get from sitting in the warm circle of a fire and contemplating the flames.

There comes great calm after a working day from a swarm of sparks flying into the night sky and rhythmically blinking coals. And how nice it is to gather everyone around a warm fireplace and chat under the crackling firewood.

If the area around the fire itself clearly emerged from the paving slabs, then we were just confused about what type of fire place to make.

Which car's wheels are best to choose?

The most common option is considered to be a grill made from rims of KamAZ, ZIL, GAZ trucks with a diameter of 14 or 15 inches. Due to their depth, diameter and closed design of the central part, they are excellent for making a spacious kebab maker.

The wheels of a passenger car are smaller, so there is not enough space for skewers, and the internal volume for coals is small. That's why the first option is preferable.

Review of interesting models

Saj made of blue steel on a shaped heated stand. The diameter of the frying pan is 35cm. Suitable for serving barbecue, vegetables, and other dishes.

Deep frying pan with a flat bottom, compatible with all types of stovetops. The model is equipped with a heated serving stand. Inside there is a practical Teflon coating.

The saj cast iron frying pan with a diameter of 36 cm also has a flat bottom. An almost universal model for the stove, barbecue, fire.

Forged stand for any oriental frying pan. Universal holders for all diameters. You can pour hot coals into the tray or put candles.

Flat camping frying pan under the fire. Convenient for meat, fish, vegetables. Not suitable for dishes with sauces or other liquids.

Stainless steel plate in saj style on delivery. Designed for serving hot snacks.

Designer model on a beautiful stand with holders for sauce boats. The plate is made of carbon steel and has a coating.

They also sell electric sajis, which are household electrical appliances. These are compact frying pans that operate on mains power without a stove. As a rule, they are all suitable for serving.

In order for the saj frying pan to serve for a long time, follow the operating instructions specified by the manufacturer. Consider the material of manufacture. Store the dishes carefully and protect them from falls.

Types and features of barbecues made from wheel rims

The inquisitive minds and ingenuity of the craftsmen have invented several types of designs, each of which is good in its own way. Here are the most common ones.

Simple option

The simplest version of the barbecue is made from a 15” wheel. It is made in the form of a capacious round roasting pan from one stamped disk and is installed on a stand.

The following are used as stands:

3 or 4 low legs welded to the bottom of the structure;
a narrow annular part cut off from the disk;
ring made of reinforcement and rack;
a high stand with a wide, heavy base, including one on wheels, and other structures.

You can place skewers or a grill with a handle on top of the resulting grill. Sometimes a stand for skewers in the form of two brackets is welded at the top.

To expand functionality, the design is often supplemented with a round grille. You can not only fry and heat food on it, but also put a kettle, pot, or frying pan.

The grille is hinged at the top and tilted to the side when using skewers. Or they make it removable, providing it with two handles for convenience.

Brazier for cauldron

The easiest way to make a barbecue for a cauldron from rims is from two car rims. To do this, one is laid with the cap down, and the cap is cut off from the second, installing the cut part up. They are connected to each other by welding. A window is cut out at the bottom for loading firewood.

You can make a door, or you can do without it. But the legs will make the oven higher, and therefore more convenient for the cook. Thanks to the handles on the body, it will be easier to clean the stove from ash, and also to carry it, even if it has not cooled down enough.

This design of a barbecue made from disks for a cauldron is universal. On the upper part you can place skewers, a grill, a stand, install a frying pan and a cauldron, which is recessed into the roasting pan. Thanks to this, the fire heats not only the bottom, but also the side surface. By heating more evenly, the dish does not stick to the bottom.

Watch how to make a stove for a cauldron from disks in a 10-minute video.

There are designs that are made of three or more wheels, and it is possible to combine different types of disks, including those of different diameters. This grill turns out to be much higher, and it is more convenient to cook on it.

Original options

Suspension

Among the unusual models in a summer cottage, a hanging barbecue is interesting. It is distinguished by the fact that it is suspended above the ground on strong chains or brackets. Such a grill is not only a way to fry meat, but also an opportunity to give a certain character to the area and decorate the food preparation area. To fan the coals you just need to shake it.

An additional plus is that you don’t need to carefully level the site and pour the foundation, although it wouldn’t hurt to lay non-combustible material. In the simplest version, you can pour gravel or pebbles under it.

A hearth made of a disk, lined with stone, is located both in the open air and in a gazebo. In the hearth the fire burns openly and freely, gathering friendly company around.

For the arrangement, it is necessary to prepare a small area from non-combustible materials on which it is planned to install the fireplace.

You can lay out a brick stand, leaving a gap under the bottom of the disk for air to flow through. A tabletop made of natural or artificial stone is installed on top around the brazier or decorated with stone.

Forged "Scorpio"

Scorpio is not only highly artistic forging or a crustacean alien from outer space that wandered into the site.

This is a multifunctional device in which the role of a fryer is played by an autodisc, movable claws and a tail - stands for a spit and cauldron.

Final preparations

Since the structure is quite heavy, it is quite difficult to move it, especially when it is already cooling down after cooking. To do this, it is better to attach wheels to the base.
A carabiner can be attached to the handles for hanging auxiliary tools.
For the grill you will need two grates: the lower one is compact and narrow to hold the coal on it, and the upper one is wider to hold the food. You can also place coal on the bottom surface, but this is not suitable for all materials.

Detailed video on this topic

How to make a grill from disks

For those who decide to make a barbecue from car disks with their own hands, you need to prepare the following tools and materials:

metal brush for removing rust;
grinder;
welding machine;
hammer;
drill;
pieces of metal sheet, mesh, wire;
fittings or profile pipes for legs;
decorative elements (optional).

Stages of work

Sequence of work for manufacturing a simple design from one car disk:

Prepare the disc by thoroughly cleaning it from rust and dirt.
Cut out the inner area on one side.
Weld an additional plate and mesh so that the coals do not fall out (if there are too many holes in the bottom or they are very large and oblong).

There is no need to close all the gaps in the bottom, since the volume must be purged.

Make legs by cutting 3 pieces of pipe 45 cm long and welding them.
Make from reinforcement and weld handles for carrying.
Heat the stove so that the old paint inside burns out.
Paint the grill with heat-resistant paint.

Safety precautions at work

When cutting metal and welding, it is necessary to protect your eyes with special glasses.
It must be remembered that the grill heats up to high temperatures. When working with it, you must use gloves that will protect the skin of your hands.
Welding car rims is a technique that needs to be learned. If the owner has little experience in such work, it is necessary to consult with a more experienced specialist.

How to make a grill without welding, watch this 4-minute video:

By the way, who knows why all barbecues are painted black? Write in the comments.

This is not a barbecue, but this color could fit perfectly into the design of your site.

Tire preparation

Whatever you decide to do with your worn tire, it's important to properly prepare it before you begin the creative process. Here are a few simple steps that should not be neglected:

Clean the tire thoroughly using a brush and water and detergent. It rids the surface not only of dust and dirt, but also of excess fat. In the future, this will ensure better adhesion of the soil and paint to the rubber.
Cover the surface of the tire with a covering dense primer in several layers. The composition must be suitable for use outside the home!
After the soil has thoroughly dried, you can paint the tire. To do this, use stable compounds suitable for outdoor use, not washed off with water and heat-resistant.
Sometimes you can do without painting at all, if there is no intention to hide the “true essence” of the material for your craft. You can coat the surface with clear acrylic varnish for a more glossy effect.

Do-it-yourself stove for a cauldron and barbecue made from car rims

Winter is the time to make plans for the next construction season or time to collect interesting ideas for a summer house and plot (if the house has already been built). Those who don’t have a barbecue complex have an interesting and economical solution for cooking food in a cauldron over a fire - a stove made from car rims.

Food (for example, pilaf or stew) cooked over an open fire has a different taste. A cauldron is the best option for these purposes. And a stove made of two car disks is the simplest for a cauldron. I suggest looking at options on how you can do it.

The heat from such a stove heats the entire side surface of the cauldron and the food in it does not burn only on the bottom, as happens on an electric stove. Please note that the disk has a recess in the geometry, it is just suitable for installing a cauldron. You need to weld two disks (not with a continuous seam), cut it for firewood and weld the legs (but not necessary).

Some people cut out part of the disk so that the fire can better heat the cauldron. You need to cut it to the diameter of a pre-purchased cauldron. A small cauldron can fall through if you don’t guess the diameter of the cutout. If you weld the legs and handles to such a stove, you will get an even more convenient and portable option.

Legs made of pipe 40x20 mm. To prevent coals from spilling out of the stove, the central hole in the disk is welded. Holes in the steel disk along its perimeter are left for air

Some even make a barbecue out of a car wheel. It doesn't look great, but it does the job. Perhaps this is the simplest and cheapest barbecue of all possible to make. Minimum welding work. The body can be purchased for symbolic money (at any tire shop or on a second-metal service station). The options, or rather their diameters, are whatever you want.

A grill made from a truck disk, such as from ZIL or GAZ. The central part is welded. A mesh is welded to prevent coals from falling out and blocking air access. The legs are welded to a steel rim for stability. If you paint this one with high-temperature paint and fill it with coals, then not everyone will understand what this grill is made of.

Barbecue in use. It is not necessary to cut a segment in the disk to fit the mesh width. You can make a cutout only to fit the width of the handle. Well, choose a mesh that fits inside the disk. Or you can lay a stainless steel mesh on the lintels. And fry the meat as they do in barbecues or in American films.

This grill is even easier to make than a grill made from a gas cylinder. For those who haven’t seen it, you can read an article about this method here

Photos are taken from open sources, from the Yandex.Images service

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Source of the article: https://zen.yandex.ru/media/samstroy24/pech-dlia-kazana-i-mangal-iz-avtomobilnyh-diskov-svoimi-rukami-5dd8c64bdf485d7435ad1cf0

Final chords

I used the valve hole on the disk to attach the hook in it, and then attached a carabiner to it - you can hang various auxiliary tools on it (tongs, brush, spatula). Finding gratings of the right size turned out to be problematic, but I searched the Internet and found the right options. One grate should be small enough to fit inside and hold the charcoal, and the other should be wide enough to fit on top and hold food. In principle, one grate may be enough, since the coal can be placed directly on the metal of the disk (only if it is stainless steel or regular steel, and not zinc or galvanized metal), but I thought that the coals could fall out through the holes at the bottom and damage the wooden base.

What kind of discs can be used to make a barbecue?

Finding unnecessary wheels will not be a problem. A grill made from a KamAZ disk is considered the most durable. The thickness of the metal from which it is made will allow the product to be used for up to 40 years.

Motorists consider the wheels from a minibus to be the most acceptable and affordable. A product made from this material will last up to 20 years.

Many summer residents with skillful hands began to use the idea of using car wheels for barbecues. Some craftsmen make not only useful and multifunctional, but also very decorative things.

Drawings of barbecues made from disks

Before making a barbecue stove from car wheels, a diagram of the future design is drawn onto paper. Before this, information about the functionality of the product is collected:

comfortable height;
the need for a hob for a cauldron, kettle or pot;
the need for a chimney;
presence of a cover.

In reality, craftsmen do without a diagram, simply study the variety of finished products or come up with their own version. Some designs are very simple, the wheel is disassembled, cleaned of dirt and rust, covered with heat-resistant paint and installed on legs. If necessary, they make a mobile grill from car wheels, this allows you to install a stove to a convenient place

Manufacturing methods

It’s not difficult to make a barbecue with your own hands from car rims. Before performing work, the discs are cleaned of dirt and rust with a grinder. The parts of the product are attached using a welding machine.

No welding

The simplest design of a homemade barbecue made from a car wheel does not require welding. The workpiece is cleaned, painted with heat-resistant paint and a tripod is installed using metal screws. If there are too many holes in the bottom of a car wheel, find a suitable piece of metal and make patches from it. The patches are also secured with self-tapping screws or welded.

With welding

You can make a barbecue from stamped car wheel rims using a welding machine. The hole in the bottom is closed with a piece of metal of suitable size, secured by welding.

At the top part, the bottom is sawed off and the two parts are connected to each other using a welding machine. If necessary, additional holes are drilled with an electric drill. Structures can supply:

door and latch;
legs;
lid;
grate;
chimney;
firebox (grid).

The hardest part of the job

Without a doubt, this is the most unpleasant part of the job - removing the rubber from the rim. After watching a few videos and trying to do everything according to theory, I ended up just taking an electric hacksaw, cutting the bead of the tire, and then somehow removing it using a pin and a long screwdriver. After freeing the wheel from the rubber, I took it to a local sandblaster, where they allowed me to process it myself. It took about 11 minutes in time and cost less than 600 rubles (800 rubles if the work is done by a master).

What tools and materials will be needed

To build a barbecue from machine disks, you need to prepare tools and materials:

rims from car wheels;
welding machine or drill (if the structure is not supposed to be welded);
welding electrodes:
protective clothing, mask and gloves;
pieces of metal for patches on the bottom (if the holes are too large);
Bulgarian;
metal profile with a cross section of 2-3 cm for legs, length 1.5-2.4 m (the length depends on the number of legs and the height of the structure).

Additionally you will need a hammer, screwdriver, drill, screws, level, file, pliers

How to make a barbecue from car rims with your own hands

A simple design option is made from one piece. More functional barbecue models are made from two disks. Work order:

A disc is removed from a car wheel. Using a grinder or a metal brush, it is cleaned and painted with heat-resistant paint. Cut off the excess inner part, leaving only a pot-shaped container. The central hole is sealed with a metal patch, welded in several places
Legs with a height of 40-60 cm are attached to the bottom. The optimal height of the legs, according to experts, is 40-45 cm, which results in the most stable structure

How to make a barbecue grill from a wheel disk with your own hands

The simplest design of a barbecue made from car wheels on three legs. The product will require:

disk;
three legs made of metal profile 40-60 cm long;
metal sheet 20*20 cm for patching;
Bulgarian;
welding machine;
electrodes.

To protect hands, workers wear gloves. The face is covered with a welding mask. The procedure for making a barbecue grill:

How to make a barbecue for a cauldron from disks with your own hands

A multifunctional grill is made from a KAMAZ wheel. If you cannot find such a part, use car wheels from a minibus or cars.

To work, you will need two car wheels. The procedure for making a barbecue for a cauldron:

Old car wheels need cleaning. The middle of one disk is cut out. Using a grinding machine, notches are made in several places and knocked out with a hammer.
The two parts are welded to each other around the circumference. The partition of the second disk is the bottom of the oven. To ensure that the cauldron heats up properly, make a hole for storing firewood. The resulting piece of metal is used as a door. A bolt is attached to the part; it functions as a handle. The hinges are made from nuts that are welded to the container and the door on one side. Using a bolt, screw the door into the nuts. On the resulting container, mark a rectangle (door) in the central part of the structure with a marker and cut it out with a grinder
The grill is turned upside down. A sheet of metal is applied to the central hole and its size is measured. Cut out the flap and weld it. This is done to prevent the coals from falling out. The legs are welded around the circumference to the bottom at equal distances. Three sections of 80 cm each are cut from the metal profile, but the length may be less
Two nuts are welded on each side in the upper part. A metal rod 10 mm thick is inserted into the resulting holes. It is bent into a rectangle - these are handles. Before covering the product with heat-resistant metal paint, the grill is heated

How to make a barbecue grill from wheel rims with your own hands

It’s easy to make a barbecue grill from an old car wheel. To do this, follow the instructions:

The rim of the disc is sawed off, leaving only the bowl. Bolts are attached to the legs so that they are screwed into a nut welded to the base. In order for the legs to be unscrewed, a nut is welded to the metal profile into which they are screwed
The central hole on the bottom is covered with a metal patch. The patch is made from a sheet of metal; for example, burner plugs from an old gas stove fit perfectly
The grill is turned over on its legs. To make it function as a grill, a steel grate is added on top. It is measured to size and laid on top of the grill. Using a grinder, cut off the metal mesh according to the markings and strengthen the sidewalls with a metal rod with a diameter of 7-10 mm

Preparing the foundation

The disk itself is quite heavy, so the base should also be quite massive. I wanted to make it the same weight as the disk, but I needed to keep it compact, so I decided to use 100x100mm bars. I cut them with a saw so that the base ended up square. I then drilled holes into the ends of the bars using a wood guide plate with pre-drilled slots. Ideally I would have liked to use a drill press so that the holes were exactly the same, but since I didn't have one, I used a regular drill. I then pushed threaded rods through the holes and then sanded the finished base. Then I put gaskets on the threaded rods, screwed the washers on top and cut off all the excess with a grinder. After that I drilled (and sanded) holes for the set screws on the top and for the wheels on the bottom. In the end, all that remains is to cover the base with impregnation and a layer of protective varnish.

Decorating the barbecue

To make the product last longer, it is painted with heat-resistant paint. Before painting, the grill is fired. Hardening increases its service life.

There are many options for decorating a barbecue. Using a jack, they make an unusual suspended structure with a lifting mechanism. If necessary, raise the bowl and fry the kebab; in the lowered position, set the cauldron for preparing pilaf or shurpa.

When painting, use protective glasses and gloves, spray paint from a can at a safe distance

A variety of barbecue designs made from machine discs is shown in the photo below. Execution depends on the master. They make movable barbecue structures, attach a spit and grates. They even manage to make a smokehouse and a roasting pan.

Place a cauldron or kettle on the cut middle of the disk; they heat up perfectly

The grill is decorated with forged elements. A spring shock absorber is used as a leg. This continues the theme of car parts.

A twisted metal rod is bent into openwork shapes and attached to the disk

Openwork sinuous legs can give the product an excellent appearance. Such a barbecue will attract the attention of guests on vacation.

The decorative barbecue can be used as an open hearth and admire the play of flames in the evenings

Mobile structures on wheels are quite popular. As soon as the craftsmen do not play with this idea. They install the wheels on a metal rod, build a wooden box for them, there are many options.

A section is prepared from a stainless steel rod with a cross section of 4-7 mm along the diameter of the barbecue and bent into a circle

It has become very fashionable to install a fireplace on the veranda or in a recreation area. The car disk is installed on a pre-prepared site and covered with brick or decorative stone. Fireclay bricks are laid on a flat surface, and a prepared and painted disc is installed on it.

A stone table and wooden benches are installed around the hearth.

The open hearth is made in the form of gabions. This modern exterior decoration is perfect for framing a barbecue.

A metal mesh is welded from a rod with a cross-section of 7-10 mm to hold massive cobblestones

Outdoor fireplace care

So, you can set up a simple barbecue or fire pit in your country house with your own hands, using available materials, for example, an old metal barrel. Watch the video to see how to make beautiful hearths. However, they require constant care after each use. Especially if the fire pit is made of expensive materials.

Important! Do not clean the fire pit while it is hot. You need to wait until it goes out completely and cools down so as not to get burned.

To have a pleasant time with friends on vacation, it is quite possible to arrange a fireplace in your dacha with your own hands, choosing an acceptable option for yourself. Beautiful design and implementation of design structures can be seen in the photo.

Advantages and disadvantages of barbecues made from disks

Like any design, a gazelle disk grill has a number of advantages and disadvantages. Product advantages:

availability of materials;
the base of the car wheel is made of fire-resistant thick steel, which increases strength;
the choice of car wheel sizes allows you to make a barbecue of any diameter;
due to the properties of steel, the furnace has high thermal conductivity and heats up quickly;
long service life from 20 to 40 years;
the item is compact, easily fits in the trunk, and can be transported outdoors;
multifunctional design;
ease of manufacture.

Along with the advantages, the grill, like any other thing, has a number of disadvantages. These include:

a low product leads to weak draft and increased smoke;
very small firebox;
You can only place 4 skewers, only for a small company.

What is saj

The word itself comes from Central Asia: in Azerbaijan, this is the name given to a cast-iron frying pan with a sloping bottom, which is used for cooking over a small brazier with coals. Saj is also a dish consisting of lamb meat and various vegetables fried in fat tail fat. Each housewife in Azerbaijan prepares a treat according to her own recipe, introducing new ingredients and spices, varying their quantities. The basis is meat, bell pepper, eggplant, pita bread, and tomatoes. It is customary to serve fresh chopped herbs with saj - cilantro, basil, young onions, dill.

Pan

The saj frying pan resembles a cauldron lid; it looks like a concave circle equipped with side handles. Previously, these dishes were made of cast iron and clay, today they are made of thick steel or pure cast iron. The saj frying pan is used in different ways: if you place it on the coals with the convex side facing up, you can cook flatbreads and pita breads. If you place the dishes bottom down, you can make not only traditional saj, but also other vegetable or meat stews, roasts, etc. Thanks to the unusual design, you can cook a large amount of food in a frying pan at one time.

Since the saj frying pan is traditionally used for cooking over a fire, utensils equipped with a special stand and a small grill are available for sale. The frying pan can also be used together with a regular barbecue, the main thing is to stock up on coals. The best choice would be cast iron saj, since this material accumulates and distributes heat better and food does not stick to it. Steel cookware is lighter and more practical, but it cools down faster.

To prepare a classic Azerbaijani dish, it is better to take a cast-iron frying pan for coals; in home life, an electric or gas saj is more often used. For a small family, an average pot measuring 35-40 cm is suitable, but to prepare food for a large company, it is better to prefer dishes larger than 40 cm in diameter. Before first use, the cast iron product must be calcined over a fire for 15-20 minutes, after which salt is poured onto the bottom and the pan is allowed to cool. Afterwards, the baked dishes are rinsed with water, warmed up again and wiped with sunflower oil.

Dish

This is a very tasty Azerbaijani treat, the main features of which are the addition of tender, soft meat, an abundance of vegetables in the recipe and serving with a sheet of lavash. The saj dish is prepared in a frying pan of the same name, which is a slightly concave cast-iron circle with a small brazier with coals installed underneath it. In Azerbaijan, utensils are used on both sides, depending on the type of food being prepared. Dishes on saj are unique and very tasty: during the cooking process, vegetables exchange flavor with meat through oil or, ideally, lamb fat.

Recommendations

Before making a barbecue from rims, they first carefully study ready-made designs, analyze, collect all the best and begin work. When performing work, be sure to follow safety rules. Wear goggles, gloves and protective clothing.

When using a grinder, the disc is directed at a right angle to the object. This rule will prevent it from breaking and scattering fragments.

A barbecue made from a car wheel must be equipped with legs to increase traction and allow smoke to escape better. 2-3-tier products can be installed on a substrate made of heat-resistant brick or stone. The disadvantage of this decision will be weather conditions. Rain or snow will slow down the heating process of the coals.