U7 (U7A) steel for knives that you will definitely like


Explanation of markings

They try to briefly include the composition of steel in its name. For steel U7A, the name contains the following data:

  • the first letter “U” says that this is high-strength and unalloyed steel;
  • the next number “7” means the percentage of carbon in the alloy, in a particular case, it is 0.7%;
  • the last letter “A” tells us about high-quality material containing harmful impurities, phosphorus and sulfur in a minimum amount, no more than 0.025%.

Markings “AA” or “AA-A” are less common; this is how the purest alloy with a harmful proportion of impurities up to 0.015% is designated. The permissible value of impurities in the U7 alloy, without additional markings, is 0.035%. Some types of non-alloy tool steels with a high manganese content may be additionally marked with the letter “G”, and the name will look like this - U8GA.

Steel U7A interpretation - characteristics and application

The hardest of all types of steel is tool steel. Based on its name, it is not difficult to guess that it is used in the manufacture of instruments, and of various types. A certain category of labor tools also has its own “own” grade of steel. Among them is also unalloyed (consisting of no additional impurities) tool steel U7A.

The demand for U7A steel is due to its distinctive hardness, resistance to abrasion and deformation. In addition, it has the ability to hold the cutting edge at elevated temperatures.

Decoding U7A

The U7A markings are quite easy to decipher.

The letter “U” means that this steel is carbon, and it contains about 0.7% carbon. The letter “A” indicates that this steel belongs to the high-quality category (there is also simply high-quality steel).

Regulating steel production GOST 1435

Compound

The composition of this steel grade includes the following chemical elements (the main ones are listed):

  • carbon (mass fraction ranging from 0.65% to 0.74%;
  • silicon from 0.17% to 0.33%;
  • manganese from 0.17% to 0.28%;
  • nickel - up to 0.25%;
  • sulfur - up to 0.028%;
  • phosphorus - up to 0.03%;
  • chromium - up to 0.2;
  • copper - up to 0.25%.

Main characteristics

U7A steel is not flake-sensitive, i.e. it has no tendency to develop defects in the internal structure in the form of cavities and cracks.

U7A is not used for welding structures.

This steel also has no tendency to temper brittleness. When forging begins, the steel temperature should be 1180°, at the final stage - 800°. Steel blanks with a cross-sectional size of less than 100 mm are cooled outside. If the dimensions are in the range from 101 mm to 300 mm, then in this case cooling in the pit is required.

We also note that U7A has good grindability.

Type of delivery

U7A steel is available in different forms. These are, for example, strips, wire coils or rods of various sections

The following types of supplies of this steel are distinguished:

  1. Long products. The following GOSTs apply: 1435-99, 2590-2006, 2591-2006, 2879-2006.
  2. Calibrated rod. The following GOSTs apply: 1435-99, 7417-75, 8559-75, 8560-78.
  3. Polished rod, as well as silver. The following GOSTs apply: 1435-99, 14955-77.
  4. Band. The following GOSTs apply: 103-2006, 4405-75.
  5. Forgings, as well as forged blanks. The following GOSTs apply: 1435-99, 4405-75, 1133-71.
  6. Ribbon. The following GOSTs apply: 2283-79.

Scope of application

U7A is used in the production of work tools that are used in various fields. Several main groups can be distinguished:

  1. Tools that are used in wood processing. This group includes axes, cleavers, chisels, chisels, etc.
  2. Small pneumatic tools. You can distinguish chisels and strikers.
  3. Multi-purpose tools. This group includes hammers and sledgehammers, as well as screwdrivers, pliers, wire cutters, etc.
  4. Forging dies. In addition, U7A is used to make so-called needle wire. In turn, needles of different sizes and other small tools are made from wire.

Analogs

A substitute for U7A is steel marked U8.

As the name implies, this brand has a carbon percentage of 0.8%.

It is used in almost the same areas as U7A.

In addition, there are foreign analogues.

Tool steel U7A has quite high hardness compared to other grades of steel. This makes it an excellent material for making various tools that will have excellent performance. In addition, the cost of the U7A brand is at a relatively low level. That is why the U7A is very attractive when considering the ratio of its price and quality.

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Chemical composition of steel

As has already been stated, the hardest types of steel are tool grades. It is clear that tools are made from it, for example, pliers or pliers. But of course, not all tools are made from 7UA steel. A minimal amount of phosphorus and sulfur helps the alloy to be less brittle. In the table you can see the chemical composition of the alloy:

C,%Si,%Mn,%Ni,%S,%P,%Cr,%Cu,%
0,66 — 0,730,17 — 0,330,17 — 0,33up to 0.25up to 0.028up to 0.03up to 0.2up to 0.25

Sulfur negatively affects the characteristics of the alloy as a whole. She makes him fragile. And phosphorus contributes to the coarsening of the grain size, which makes it more prone to breaks, chips and cracks. The high demand for U7A steel is maintained due to its high heat resistance and heat resistance.

The composition of the U7A alloy allows the metal to retain its cutting properties even with some overheating. Ordinary steel under such conditions would turn into “plasticine” and at the same time would lose its sharpness.

If you manage to remove almost completely sulfur and phosphorus, then the production process will save on steel production. It is carried out to reduce the grain size of the alloy. But unfortunately, it is not possible to completely remove them; such steel can only be found in the laboratory, and then in small quantities.

Chemical elements and their significance in the composition of knife steel:
Carbon (C)Without enough carbon it is very difficult to obtain a suitable hardness. This is the most important element in steel, it increases its strength.
Chromium (Cr)gives the alloy increased anti-corrosion properties, chromium carbides increase wear resistance and hardenability. The high chromium content in the alloy affects its brittleness.
Manganese (Mn)increases wear resistance and strength. Its content has a positive effect on the grain structure of the alloy and also contributes to excellent hardenability.
Molybdenum (Mo)prevents steel from becoming brittle and allows it to maintain strength at high temperatures. Also increases corrosion resistance, strength, toughness.
Silicon (Si)increases the strength and wear resistance of steel, like manganese, it makes steel more stable and reliable.
Vanadium (V)forms the structure of carbides in such a way as to increase wear resistance, survivability and hardenability.
Nickel (Ni)increases corrosion resistance and prevents steel from rotting. Increases the strength of steel.
Niobium (Nb)the best carbide former, which provides corrosion resistance, ductility, and wear resistance.
Tungsten (W)increases the wear resistance of steel, increases its stability during hardening and resistance to high temperatures.
Cobalt (Co)enhances the effects of other individual elements in more complex alloys. Increases strength and hardness.
Sulfur (S)is a harmful impurity, leading to the formation of cracks and tears. Typically, the sulfur content of high-quality steel is limited. The presence of sulfides is unacceptable for critical parts.
Phosphorus (P)worsens the plastic properties of the alloy, causing the phenomenon of cold brittleness. In steels, phosphorus content is allowed in very small quantities.

Steel grade Steel U7

General information
Type of delivery
Long products, including shaped steel: GOST 1435-74, GOST 2590-71, GOST 2591-71, GOST 2879-69. Calibrated rod GOST 1435-74, GOST 7417-75, GOST 8559-75, GOST 8560-78. Polished rod and silver steel GOST 1435-74, GOST 14955-77. Tape GOST 2283-79, GOST 10234-77, GOST 21997-76. Strip GOST 103-76, GOST 4405-75. Forgings and forged blanks GOST 1435-74, GOST 4405-75, GOST 1133-71.
Purpose
a tool that works in conditions that do not cause heating of the working edge: chisels, chisels, bits, hammers, blades of scissors for cutting metal, axes, cleavers, chisels, combination pliers, sledgehammers.

Chemical composition

Chemical element%
Silicon (Si)0.17-0.33
Copper (Cu), no more0.25
Manganese (Mn)0.17-0.33
Nickel (Ni), no more0.25
Phosphorus (P), no more0.030
Chromium (Cr), no more0.20
Sulfur (S), no more0.028

Mechanical properties

Heat treatment, delivery conditionSection, mms B, MPad4,%
Cold rolled annealed strip
0,1-1,565015
1,5-4,075010
Cold rolled strip.
Strength class H10,1-4,0750-900
Strength class H20,1-4,0900-1050
Strength class H30,1-4,01050-1200
Cold-rolled annealed strip of the highest quality category.
0,1-4,065018

Mechanical properties depending on tempering temperature

holiday t, °Сs 0.2, MPas B, MPay, %KCU, J/m 2
Hardening to a fine-grained structure with cooling in water.
30013701590831
400118012701144
50097010901373
6008309801793

Mechanical properties depending on test temperature

Heat treatment, delivery conditiontest t, °Cs B, MPad5,%y, %HB
Annealing or normalization
1006901630200
2006601322200
3001820200
4006202226180
5004602734155
6003303345135
7002053860110
A sample with a diameter of 5 mm and a length of 25 mm is deformed and annealed. Strain rate 10 mm/min. Strain rate 0.007 1/s.
7001056490
8009465100
9006360100
10003662100
11002265100
12001792100
Annealing.
Squeal=195 MPa6002671
Squeal=85 MPa7004588
Squeal=52 MPa8003871
Squeal=27 MPa9005992
Squeal=25 MPa10005898
Squeal=20 MPa11006599

Technological properties

Forging temperature
Start 1180, end 800. Cooling of workpieces with a cross section of up to 100 mm in air, 101-300 mm in a pit.
Weldability
not applicable to welded structures.
Machinability
In the annealed state at HB 187 and s B = 620 MPa K u tv.spl. = 1.2, K u b.st. = 1.1.
Tendency to release ability
not inclined
Flock sensitivity
not sensitive
Sandability
good

Critical point temperature

Critical point°C
Ac1730
Ac3770
Ar1700
Mn280

Hardness

Delivery condition, heat treatment modeHRC e surfacesNV
Heat treated steel. Quenching 800-820 C, water. St. 63187
Quenching 820 C, water. Holiday 160-200 C. 60-63
Quenching 820 C, water. Holiday 200-300 C. 54-60
Quenching 820 C, water. Holiday 300-400 C. 43-54
Quenching 820 C, water. Holiday 400-500 C. 35-43

Hardenability

Distance from the end, mm / HRC e
2.557.51015202530
43,53735343228,52220
Crit.dia. in water, mm Crit.dia. in oil, mm
15-204-6

Physical properties

Test temperature, °C20100200300400500600700800900
Density, pn, kg/cm37830
Thermal conductivity coefficient W/(m °C)4646413329
Test temperature, °C20- 10020- 20020- 30020- 40020- 50020- 60020- 70020- 80020- 90020- 1000
Ud. electrical resistance (p, NΩ m) 130
Specific heat capacity (C, J/(kg °C))580664819970710706685

Heat resistance, red resistance

Temperature, °CTime, hHardness, HRC e
150-160163
20-220159

Physical properties of U7A steel

U7 and U7A steels are not used for welding; they are not weldable. The alloy grinds quite well. But it is subject to temper brittleness, and the metal is also prone to flocking. Forging of blanks begins at a temperature of 1150 °C and then lowers it to 800 °C.

The amount of impurities directly affects the physical properties of the alloy; consider them:

  • excess phosphorus affects the brittleness of steel at low temperatures, this property is called cold brittleness;
  • but excess sulfur increases the fragility of the workpiece at elevated temperatures, this is called red brittleness;
  • manganese in the alloy has a positive effect on the ductility of the material, but with its percentage increase in steel it will lead to brittleness and cracking of the workpiece.

Technological properties

NameMeaning
Weldabilitynot applicable to welded structures.
Tendency to temper brittlenessnot inclined
Forging temperatureStart - 1180 °C, end - 800 °C. Cooling of workpieces with a cross-section of up to 100 mm in air, 101-300 mm in a pit.
Flock sensitivitynot sensitive
MachinabilityIn the annealed state at НВ 187 and sВ=620 MPa Kn tv.all.=1.2 Kn b.st.=1.1
Sandabilitygood

Pros and cons of steel U7 (U7A)

The characteristic features of U7 steel appear depending on the carbon content, but the main characteristics are common to all grades of the U7 brand line. It has advantages and disadvantages, like any steel. Let's look at them:

pros

  • the high cost of the alloy does not affect the consumer market of products; metal knives can be purchased by any segment of the population;
  • alloy products resist plastic deformation well, the blade will never change its shape;
  • steel has one excellent quality: after annealing it does not become brittle;
  • The optimal combination of viscosity and hardness allows you to quickly produce a variety of tools.

Minuses

  • steel blades do not have high wear resistance;
  • The heat resistance of the products is also not high; when the alloy is heated to 200 °C, the hardness of the metal is lost;
  • coarse grain affects strength; it is slightly lower than that of high-speed steels.

Russian labeling standards

According to Russian standards, steel is marked with a marking that indicates the metal composition and type (partially).
If the carbon content does not exceed one percent, then its presence is not included in the labeling. The marking includes designations of additives to impart alloying properties to the alloy. They are designated by tenths and hundredths of a percent. If any component is less than one and a half percent, then its presence is indicated only with a letter. But not only the chemical composition is present in the labeling. There are symbols here that indicate the characteristics of the steel alloy for the application and the quality level. So the letter “A” indicates the high quality of the product.

Mechanical properties of U7/U7A steel


Forging steel U7.
The forging process begins with heating the workpiece above the required level. And only after cooling to 1150 °C do they begin to forge the workpiece. When the cross-sectional area of ​​the part is below 100 mm2, it is left to cool naturally. The dimensions of large workpieces are 101-300 mm2 and require gradual cooling along with the furnace being turned off.

This is necessary for good calcination and annealing. This is how the metal is released.

Chipping, cases of alloy breakage, high corrosion during operation, all these negative aspects occur when smelting technology is violated.

After proper heat treatment and complete hardening and cooling of the workpiece, it lends itself well to grinding. When the temperature rises to 900 °C, the thermal conductivity of steel decreases from 46 to 29 watts per meter of length.

There are no extremes observed when the pattern changes with dips in the opposite direction. The alloy has long-term compressive strength, and it fails at 180 MPa.

physical characteristics

Temperaturer, kg/m3l, W/(m °С)R, NOM mC, J/(kg °C)
0783046130
20783046130
10046
30041580
60033970
90029706
400664
500819
700710
800706
1100685

Heat treatment

To acquire a fine-grained structure, U7A steel is hardened in water. But the best is considered to be sudden cooling in oil. Hardening cannot be carried out in oil processing. This oil contains destroyed hydrocarbon molecules.

They tend to polymerize, thus disrupting the hardening process. The steel may become under-hardened or sagging. After hardening, the U7 alloy is tempered at a temperature of 420 °C.

Subject to the correct heat treatment process, the alloy acquires a hardness of 65 HRC. Deformation under a near-peak impact of 500 MPa on the workpiece increases the rate of its shape change to 1 cm/min. Parts are annealed at a temperature of 760 °C.

U7A steel is poorly weldable, so welding work with it must be carried out by preheating the parts to 150 °C. This characteristic of the alloy is associated with a minimal amount of chromium, which forms a durable oxide film on its surface.

It is necessary to clean and heat the workpieces to be joined. Otherwise, the welding seam will be brittle, and in critical structures this is unacceptable. Therefore, the alloy is not used in places where there are constant heavy loads.

As the measurement point moves away from the surface of the workpiece in a state heated to the hardening temperature, the hardness drops from 43 HRC, and closer to the middle it completely drops to 29 HRC. But after a properly carried out heat treatment process, the alloy takes on a hardness of 65 HRC.

Knives made of U7A steel.

Steel U7A

Brand:Steel U7A
Standard:GOST 1435-99
Rods, strips and coils of non-alloy tool steel. General technical conditions.
Classification:Metals and alloys->Ferrous metals->Steels->Tool steels
Application:Woodworking tools - axes, cleavers, chisels, chisels; small pneumatic tools - chisels, crimpers, strikers. forging dies, needle wire, plumbing tools, hammers. sledgehammers, bits, screwdrivers, combination pliers, side cutters, rasps, chisels, crosscutters, springs, measuring tapes, etc.

Physical properties

Density ρ, kg/m3Normal elastic modulus E, GPaShear modulus G, GPaThermal conductivity λ, W/(m K)Poisson's ratio μ
783020980
hardened2100.3
20 degrees C46
100 degrees C46

Physical and mechanical properties

Yield strength σ0.2, MPaUltimate strength (Temporary resistance) σв, MPaUltimate compressive strength σcom, MPaTensile endurance limit σ-1, MPaTorsional endurance limit τ-1, MPaBrinell hardness HBRockwell hardness HRCRelative narrowing ψ, %Relative elongation after rupture δ5, %
hardening 820 gr.S. (water) + leave 300 gr.S. (air) 13701590608
annealed6503016
annealing187
hardened650315252

Chemical composition

WITH, %Cu,%Si, %Mn, %Cr, %Ni, %P, %S, %
from 0.65 to 0.74from 0.2 to 0.25from 0.17 to 0.33from 0.17 to 0.28from 0.12 to 0.4from 0.12 to 0.25up to 0.025up to 0.018

Technological properties

Forging temperature Tforge, °CTendency to temper brittlenessWeldabilityFlock sensitivity
from 800 to 1180not inclinednot applicable for welded structuresinsensitive

Material groups

Material group code
02.01.00

Classification:

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Application of alloy U7 (U7A)

U7 steel is used for the manufacture of various tools. Take, for example, an axe. They perform rough processing of wood. It is used to cut logs and split logs into chips and splinters.

The alloy has sufficient strength, hardness and toughness to be used to split and chop even hard trees such as oak and boxwood.

But it should be noted that the ax needs to be sharpened periodically. In addition to such products as an axe, the alloy is used for the manufacture of: hammers, screwdrivers, pliers, wire cutters, chisels and chisels. Pneumatic tools are also made from it, these are strikers and bumpers. The alloy is also used to make needles for sewing and technical machines.

Decoding steels in materials science

Belongs to the class: structural carbon quality. Chemical composition: carbon - 0.17−0.24%; silicon - 0.17−0.37%; manganese - 0.35−0.65%; sulfur - up to 0.04%; phosphorus - up to 0.04%. Widely used in boiler making, for pipes and heating pipelines for various purposes; in addition, the industry produces rods and sheets.

HVG transcript

Belongs to the class: alloyed instrumental. Used for the manufacture of measuring and cutting tools, taps, broaches.

https://youtube.com/watch?v=L4ERh9njqQ8

Analogues and assortment

For each type of product in Russia there is a GOST. Tape steel up to 1 mm is manufactured in accordance with GOST 10234-1977. Of course, the assortment does not end there; steel is produced in sheets and strips, as well as long and shaped components.

You should also take into account all kinds of rentals. In Russia, in terms of purpose and composition, very similar alloys are U8 and U9 and their varieties. Alloys of similar composition are found throughout the world. But they have their own standards; you can consider analogues below:

  • European Union - CT70;
  • Germany – C70W;
  • France – Y170;
  • Italy – C70KU;
  • Austria – K970;
  • Czech Republic - 19132;
  • Poland – N7;
  • China – T7;
  • Japan – SK7.

Types of steel and markings

Some products require high wear resistance, others require corrosion resistance, and others require magnetic properties.

But most of the alloys are required for the manufacture of structural steel, which is divided by type and marked with letters:

  • "C" is for construction. With a low content of alloying components, characterized by good weldability.
  • For springs (spring). These alloys have excellent elasticity, resistance to destructive processes, and fatigue strength. For the manufacture of springs and springs.
  • "Ш" for bearings. From the name it is clear that these alloys are needed for the manufacture of bearing elements for various components and mechanisms. The main properties are wear resistance, excellent strength, and low fluidity.
  • Corrosion resistant steel or stainless steel. This type is distinguished by a high content of alloying components and increased resistance to aggressive environments and substances.
  • Heat-resistant steel grades are alloys that can be used in products that can function under load at high temperatures. Scope of application: elements of various engines.
  • "U" for tools or tool steel has found its application in the manufacture of measuring instruments in the metalworking and woodworking industries.
  • “P” high-speed steel is in demand for the production of tools in metalworking equipment.
  • Cementitious – an alloy used for components and mechanisms that operate under significant surface loads.

For other steels (spring, tool) they do not have designations. Only the chemical composition is indicated.

In addition to types, steel is classified according to its chemical composition, quality, melting method, structure, and purpose.

Knives made of U7/U7A alloy

Knives made of U7 steel have good cutting properties, sufficient strength, and sharpen well. Alloy U7A is a classic knife material. Knife blades made of U7 steel are oxidized, which protects them from corrosion. Tool metal has a hardness of 60-62 HRC.

Military knife – Smerch-R

Blade material: forged U7A steel with anti-reflective coating. Thickness up to 5 mm, reinforced with fullers on both sides, allows it to withstand enormous lateral loads. You can use the knife for digging and other non-target applications within reason. Through installation allows us to assume that the knife is all-metal, i.e. the blade goes through the entire handle. Blade characteristics:

  • Steel grade – U7A, anti-glare;
  • Handle material – rubber;
  • Blade length – 150-155 mm;
  • Total length – 265-270 mm;
  • Blade width – 25-30 mm;
  • Butt thickness – 3.8-5.1 mm;
  • Handle length – 115-120 mm;
  • Blade hardness – 57-59 HRC.

An assistant for every occasion.

Cutting knife – Specialist

The handmade knife is made of forged carbon steel U10A with a blued blade. Handle made of printed leather and textolite. This knife is ideal for hunting and tourism. The leather handle is warm, pleasant to the touch and does not slip in the hand. Knife characteristics:

  • Manufacturer: ZlatProfit;
  • Steel: U7A;
  • Handle: leather;
  • Total length: 250 mm;
  • Blade length: 140 mm;
  • Blade width: 30 mm;
  • Blade thickness: 4.0 mm;
  • Blade hardness: 60-62 HRC;
  • Coating: blued.

Handmade product.

Folding knife – Achilles

Folding knife Achilles is a handmade knife from craftsmen from the city of Zlatoust, the blade of the knife is made of carbon steel U7A with blued finish and decorated with engraving in the style of Zlatoust engraving on steel. The reliable knife mechanism will ensure long and safe use in any harsh conditions. The durable design of the knife makes it possible to open cans, cut meat, and plane wood chips. Product characteristics:

  • Manufacturer: ZlatProfit;
  • Steel: U7A;
  • Handle Trims: walnut;
  • Total length: 220.0mm;
  • Blade length: 110.0 mm;
  • Blade width: 25 mm;
  • Blade thickness: 3.0 mm;
  • Blade hardness: 62 HRC;
  • Coating: blued.

Achilles folding case with blued finish.

Mechanical characteristics

Section, mmholiday t, °CsТ|s0.2, MPaσB, MPad5, %d4d10y, %kJ/m2, kJ/m2Brinell hardness, MPa
Flattened tape of medium strength 0.1-4.0 mm according to GOST 10234-77 in delivery condition (delivery condition is indicated)
780-1270
780-930
930-1080
1080-1230
≤780≥10
≤570
Annealed cold-rolled strip of the highest quality category
0.1-1.5≤650≥15
Hardening to a fine-grained structure with cooling in water + Tempering
300≥1370≥1590≥8≥310
A sample with a diameter of 5 mm and a length of 25 mm is deformed and annealed. Strain rate 10 mm/min. Strain rate 0.007 1/s
≥105≥64≥90
Annealed cold-rolled strip of the highest quality category
1.5-4≤750≥10
Hardening to a fine-grained structure with cooling in water + Tempering
400≥1180≥1270≥11≥440
A sample with a diameter of 5 mm and a length of 25 mm is deformed and annealed. Strain rate 10 mm/min. Strain rate 0.007 1/s
≥94≥65≥100
Hardening to a fine-grained structure with cooling in water + Tempering
500≥970≥1090≥13≥730
A sample with a diameter of 5 mm and a length of 25 mm is deformed and annealed. Strain rate 10 mm/min. Strain rate 0.007 1/s
≥63≥60≥100
Hardening to a fine-grained structure with cooling in water + Tempering
600≥830≥980≥17≥930
A sample with a diameter of 5 mm and a length of 25 mm is deformed and annealed. Strain rate 10 mm/min. Strain rate 0.007 1/s
≥36≥62≥100
≥22≥65≥100
≥17≥92≥100
Annealing
≥26≥71
≥65≥99
Cold-rolled strip (strength class indicated)
0.1-4750-900
Annealing
≥58≥98
Cold-rolled strip (strength class indicated)
0.1-4900-1050
Annealing
≥59≥92
Cold-rolled strip (strength class indicated)
0.1-41050-1200
Annealing
≥38≥71
≥45≥88
Annealing or normalization
≤690≥16≥30≤200
≤660≥13≥22≤200
≤640≥18≥20≤200
≤620≥22≥26≤180
≤460≥27≥34≤155
≤330≥33≥45≤135
≤205≥38≥60≤110

The influence of carbon and alloying elements on the properties of steel

Industrial steels are chemically complex alloys of iron and carbon. In addition to these basic elements, as well as alloying components in alloy steels, the material contains permanent and random impurities. The main characteristics of steel depend on the percentage of these components.

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Carbon has a decisive influence on the properties of steel. After annealing, the structure of this material consists of ferrite and cementite, the content of which increases in proportion to the increase in carbon concentration. Ferrite is a low-strength and ductile structure, while cementite is hard and brittle. Therefore, an increase in carbon content leads to an increase in hardness and strength and a decrease in ductility and toughness. Carbon changes the technological characteristics of steel: workability by pressure and cutting, weldability. An increase in carbon concentration leads to deterioration in machinability due to hardening and reduced thermal conductivity. The separation of chips from high-strength steel increases the amount of heat generated, which causes a decrease in tool life. But low-carbon steels with low viscosity are also poorly processed, since chips that are difficult to remove are formed.

Steels with a carbon content of 0.3-0.4% have the best cutting machinability.

An increase in carbon concentration leads to a decrease in the ability of steel to deform in hot and cold states. For steel intended for complex cold forming, the amount of carbon is limited to 0.1%.

Low-carbon steels have good weldability. For welding medium- and high-carbon steels, heating, slow cooling and other technological operations are used to prevent the occurrence of cold and hot cracks.

To obtain high strength properties, the amount of alloying components must be rational. Excess alloying, excluding the introduction of nickel, leads to a decrease in toughness reserve and provokes brittle fracture.

  • Chromium is a non-deficient alloying component and has a positive effect on the mechanical properties of steel at its content of up to 2%.
  • Nickel is the most valuable and scarce alloying additive, introduced in a concentration of 1-5%. It most effectively reduces the cold brittleness threshold and helps to increase the temperature reserve of viscosity.
  • Manganese, as a cheaper component, is often used as a substitute for nickel. Increases yield strength, but may make steel sensitive to overheating.
  • Molybdenum and tungsten are expensive and scarce elements used to increase the heat resistance of high-speed steels.

Welding alloy steels: features

Alloy alloys have good ductility, so complex structures can be made from them by welding. Due to the different content of additives, each type of alloyed products has its own characteristics.

Welding low alloy steels

The peculiarity of welded joints of low-alloy steels is their high resistance to cold cracks and brittle fracture. But, such properties of the connecting seam can only be achieved with proper welding.

If the preheating process is disrupted or the weld is subjected to too rapid cooling, the metal may receive microscopic damage at the joints, which will significantly reduce the strength of the entire structure.

Low-alloy steels 10G2SD, as well as 14KhGS and 15KhSND are welded using a direct current machine with reverse polarity. Electrodes for welding must have a calcium fluoride coating. The amount of welding current must exactly match the type of electrode, the thickness of the metal and the type of alloy. Failure to comply with this requirement will also affect the quality of the weld and, as a result, the strength of the manufactured structure.

Welding of low-alloy steel must be carried out without interruption so that the entire seam is made without a metal temperature of at least 200 degrees. The average welding speed is 20 m/h, with a voltage of 40 V and a current of 80 A.

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Welding of medium alloy steels

When manufacturing structures from medium-alloy steels, it is necessary to use welding materials in which the content of alloying elements should be less than in the material being welded.

Only by using such materials can a seam with high resistance to deformation be achieved. If, in the manufacture of products from medium-alloy steels, the sheet thickness does not exceed 5 mm, then high quality joints can be achieved using argon arc welding.

If gas welding is used to connect parts, then acetylene mixed with oxygen should be used as a combustion source.

Welding of high alloy steels

If high-alloy steel is used for the production of metal parts, then welding equipment with minimal thermal entrainment of the material should be used. This is necessary to reduce the likelihood of metal warping during welding, due to the high content of various impurities in the metal composition.

Electric welding of high-alloy alloys is carried out using calcium fluoride coated electrodes. In this case, it is possible to achieve high levels of mechanical and chemical strength of the weld.

The use of gas welding in the manufacture of structures made of high-alloy steels is undesirable. In exceptional cases, it is possible to use gas welding to connect heat-resistant high-alloy steel sheets with a thickness of no more than 2 mm.

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Conclusion

The use of alloyed alloys in the manufacture of metal parts and structures makes it possible to give them the necessary physical qualities. When working with such metals, the designation of alloying elements in steel helps to select a workpiece with the required parameters, from which the structure will then be made.

When using such alloys, it is necessary not only to know their composition, but also the methods of joining by welding. Therefore, if you follow the recommendations outlined in this article, you can get a high-quality product with the specified parameters.

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