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Forged gates are a structure that not only fulfills its direct functions, but also has artistic value. When chosen correctly, they become a real decoration of the site. The variety of solutions is so wide that people often wonder which design to choose. To avoid making mistakes, it is recommended to study several aspects that allow you to choose the right wrought-iron gates: photos, product types and installation features.
Wrought iron gates are a wonderful decoration for any area
Main features of forged gates: photos and characteristics
Forged structures harmoniously combine qualities such as functionality and aesthetics. They can be assembled from various materials. However, regardless of what components are included in such a fence, all structures are highly durable and perform an excellent job of protective functions.
Wrought iron gates are divided into different types according to their purpose.
Buying or independently assembling forged gates is, first of all, a chance to show your taste. The variety of patterns contributes to the great popularity of these designs. Each person can choose a design they like and order a product or try to make it themselves. Photos of beautiful forged gates make it possible to visually evaluate their advantages.
Note! Before you buy a forged structure, you need to remember that it will require the construction of reliable supporting elements. This is due to the fact that such gates are made of metal and are heavy.
Forged structures come in a wide variety of patterns.
The mass of such structures is, perhaps, their main disadvantage. This also complicates their independent production. Mistakes made when drawing up a project for inexpensive wrought-iron gates are fraught with serious consequences, so to prevent them you need to know how a sketch is drawn up. The drawing of the future metal structure must contain the following elements:
- frame;
- fixation products;
- decorative details;
- awnings;
- locking devices.
One of the main disadvantages of wrought iron gates is their heavy weight.
In addition to the mandatory image of all elements, it is also required to indicate their dimensions in the diagram. The choice of the geometric shape of the valves depends on the financial capabilities of the owners and their personal preferences. For example, you can choose ordinary rectangular sashes, the organization of which is not difficult. Figured elements are reflected in the final cost of the gate.
Advantages of gates with forging elements
Today, there are many varieties of forged structures that differ in their structure. What they all have in common is that they have certain advantages as well as disadvantages. Let's consider what advantages forged products have.
Wrought iron gates are quite versatile, so they go well with different styles.
First of all, it is worth noting that such fences are highly versatile. They look beautiful in combination with any stylistic design of suburban areas. They are often combined with various materials. Photos of gates made of corrugated sheets with forged elements, as well as polycarbonate fences, allow you to appreciate their advantages. Such structures look presentable and also protect the area from prying eyes.
Another advantage of such products is that they do not require special care. The variety of different solutions, designed in different styles, makes it easy to find the necessary option that will be combined with the characteristics of a particular site. It is recommended to pay attention to the photos of iron gates with different patterns. Before purchasing this design, you need to decide on the desired type of entrance.
One of the advantages of gates is that they are easy to care for.
Note! In order to emphasize the originality of your site, you can place an order for gates according to an individual sketch. In this case, you yourself will be able to choose the pattern, color, as well as additional elements that will be used in assembling such a product.
In addition to simple drawings, there is a possibility of decorating the gate with complex elements. Metal flowers, birds and a wide variety of other options - all this can be done on such a fence. However, this will certainly affect the cost of custom wrought iron gates.
Wrought iron gates can be made to order of the required size and design
Preparatory work, design
To properly install swing gates, you need to take into account a number of circumstances:
- The distance from the gate to the nearest building should provide free space for opening into the site. If this condition is not met, you should consider a design that opens outward.
- External opening doors should not block the sidewalk on the street.
- When the gate is open, it should not impede the maneuver of a vehicle when entering the site.
- In any direction of gate opening, it is necessary to make devices for fixing the gates so that they do not move under gusts of wind. Otherwise, property damage or personal injury may occur.
The gate must open freely into the site
If none of these conditions are met, you need to think about another design, such as recoil devices. Having decided on the design of the gate, you need to complete a preliminary design of this structure. To do this you need:
- Select material for making gates.
- Calculate the need for types and sizes of metal profiles.
- Compile a bill of materials with prices for materials in the region, estimate the costs of manufacturing and installation. It also includes auxiliary materials and tools that will have to be purchased.
- Do the same with the support posts for installing the gates.
Based on the drawn up documents, purchase and deliver to the site all necessary materials.
What other advantages do forged structures have?
One of the main advantages of such gates is their long service life. In this respect, they are significantly superior to conventional fencing. This is achieved due to the fact that they are made from high-quality metal. This material is highly durable. But all metal elements must be protected from destructive corrosive effects, otherwise such products will not last long.
Today you can find combined structures that consist of forged metal rods and screen materials. Forged gates made of polycarbonate are very popular. This material is easy to install and has high technical characteristics, as well as a wide color spectrum.
The gates are made from high-quality metal, so they are very durable
Such products are suitable for almost any weather conditions, so in regions with harsh climates their purchase is the most rational. To protect against rust, forged elements are usually treated with special anti-corrosion substances at the production stage. But this does not mean that the finished structure will not need additional protection after it is put into operation.
By purchasing auxiliary security equipment, which includes video cameras and motion sensors, you can increase the security qualities of the gate. Forging is highly environmentally friendly and does not emit substances harmful to human health. Therefore, such elements are used not only outdoors, but also as decorations for furniture, as well as independent decorative elements of the interior.
Forged gates are not afraid of any climatic and weather conditions
How to sew the sashes
To ensure that the gates are not only pleasing to the eye, but also fulfill their main protective function, they are sheathed with fabric made of opaque materials. The most successful combinations are made from forging with polycarbonate, corrugated sheet or wood.
Polycarbonate
Polycarbonate can be cellular or monolithic. Honeycomb material is suitable for cladding. The sheets are light in weight and easy to transport. Polycarbonate bends well and is easy to use. It has a fairly wide color palette with different levels of transparency.
Profiled sheet
Profiled sheets are very often used in cladding wickets and gates. Easy to install and also wear-resistant. Has a large selection of colors.
Tree
Perhaps forged elements look best with wood. Plus, this material is environmentally friendly. However, wood is susceptible to moisture and damage by insects, and therefore requires special care and treatment with special protective agents.
Types of forged metal gates: photos and characteristics
There are several points on which such structures are differentiated. The first factor in classifying these products into types is their purpose. According to their operational characteristics, gates are:
- to block the road;
- arched;
- to organize passage through the fence;
- to protect entry and exit.
Gates with forged elements are highly durable, while being functional and aesthetically pleasing
All of the above types of gates are quite common. The second characteristic by which forged structures are divided is the type of opening of the valves. Depending on this, there are four types of such products:
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- swing;
- sliding (single-leaf);
- sliding (double doors);
- lifting
The swing option for opening the doors is the most popular
Dimensions, what should be the optimal length, width and height
The optimal size of the gate depends on many factors , such as the type of transport and equipment for which they will be used, the width of the roadway and the turning angle of the vehicle.
Transparent gates and fence with forging elements. Photo ArtMetal+
Gate length. For passenger vehicles to enter in comfortable conditions, 2.5 m is usually sufficient. Special equipment and trucks require more than 3 m.
Important. If vehicles are forced to enter the gate at a large angle, then the structure should be significantly longer. This usually occurs in conditions of dense buildings or congested roads, when it is not possible to enter at an angle of 90 degrees to the main axis of the gate. In this case, it is recommended to make gates at least 5 m long.
The width of the area allocated for the gate should take into account the possibility of free access to the site for vehicles and other equipment. This is especially true for swing gates, which require a large space to open.
Reference. If a gate 5 m long uses two leaves of equal length, then two sectors with a radius of 2.5 m and an angle of at least 90 degrees must be provided with the centers of the circle at the hinge rotation points.
Sliding gates require less space, but still, when installing them, the necessary zones must be provided for free movement of the structure.
Reference. Even more beautiful photos of forged gates (how to send a photo) are presented in a separate section. For clarity, below are some of these pictures in the form of a video slideshow.
The height of the gate as a whole should correspond to the height of the fence of which it is part and the protective functions assigned to it.
What types of gates are there depending on the opening method?
According to this indicator, such products are divided into 4 main types.
Swing structures. The most common are the first two types of forged gates, the production of which requires the least effort. The same goes for their installation. Swing structures have a simple structure and do not require special maintenance.
According to the type of opening, gates can be swing, lifting, sliding and sliding
Helpful information! Swing gates do not have a movement mechanism. Therefore, they have a more affordable cost when compared with other varieties.
Rollaway products. They differ from the previous type in that they include in their design special guide elements equipped with a roller mechanism. Due to the need to purchase this fittings, their cost is higher than that of their hinged counterparts. When opened, wrought iron sliding gates slide to the side (along the fence). One of the main advantages of such products is that they save a lot of space. Therefore, they are most often purchased for installation in limited space.
Doors in sliding structures move in different directions when opened
Sliding structures. These gates have the same operating principle as sliding gates. The difference in this case is that they have a different device. Sliding products consist of two doors that move in different directions when opened.
Preventative care for them consists of lubricating the hinges and checking individual structural elements for rust. The gate opens very simply: two doors simply move apart in different directions, clearing the way. Such products also have some disadvantages that are worth paying attention to. First of all, the price is high. However, over time, the costs pay off, since the service life of these gates is longer than that of their analogues. The second disadvantage of such structures is the complexity of assembly and installation.
Hinged structures are the most economical and easy to use type of door
Lifting gates. The most original option. A special mechanism is installed on such products. When opening, such gates rise and enter the building, clearing the passage. This design has several disadvantages. Its installation requires special conditions. The disadvantage in this case is the high price of forged gates. Sliding options are the most acceptable if you need to organize travel in limited space.
The cost of forged gates is influenced not only by their type, but also by the size of the figured elements, as well as their quantity. Large patterns are easier to produce than small ones. Sliding gates with forging can also be made from a conventional structure. Thanks to special fittings, creating such a device is not difficult. The automatic system, which is responsible for the movement of individual sashes, is a very convenient solution. With it you can remotely change the position of the gate.
Sliding doors are equipped with a roller mechanism, thanks to which the structure moves to the side when opened
What degree of openness can wrought-iron gates have: photo
Modern fences can be completely closed, protecting the area from the views of passersby. There are other gate options that are no less in demand. Depending on the degree of openness, such structures are divided into the following types:
- deaf;
- transparent;
- solid.
According to the degree of openness, gates are divided into solid, solid and transparent
Blind structures. Such gates can be found everywhere. They consist not only of forged parts, but also contain insert elements. Various materials are used to organize continuous shielding, but the most popular is ordinary corrugated sheeting. Another common option is the use of polycarbonate, which has a reasonable cost and a wide selection of colors.
Note! When creating a design for a forged gate, it is necessary not only to note the number and dimensions of individual shaped elements, but also to take into account the surface topography.
Solid structures consist of a continuous sheet of metal with forged elements
Transparent fences. Still, the most common option today is a gate that includes iron bars and forging elements. The degree of openness in this case is maximum. If necessary, additional shielding can be added to this design. In order to answer the question of how much wrought iron gates cost, you should focus on the material from which they are made, as well as its quantity.
Solid products. From the name it becomes clear that such gates consist of a continuous metal sheet. Of course, in this case they contain forged patterns. This design is very similar to a regular solid fence, but it looks more impressive.
Transparent forged doors have a maximum degree of openness
The basis for forged structures is most often metal. Photos of metal gates allow you to evaluate how presentable they are. Sometimes there are gates made of wood and containing metal forging.
Which material to choose
The main structural elements of gates are leaves and posts. Considering the weight of the structure, we can suggest the following materials:
- For pillars - galvanized profile pipe measuring 100x80x6 mm. It is better to use a seamless one, but this is a rare material; you can also use an electric welded one with a wall of at least 2.5 millimeters.
- Cement, sand and gravel for concreting pillars, including the calculation of filling the internal cavity of the pipe with mortar.
- Brick for cladding pillars.
- Galvanized sheet 0.5–0.7 millimeters thick for the manufacture of pole tops.
- Profile for the assembly of casement frames. Typically, profile pipes with dimensions of 20x40x2.5 mm, angle 45x45, round pipes with a diameter of 40 millimeters or more, preferably seamless, are used for this.
- Materials for the door leaf. If a blind design is preferred, the blade can be made of cold-rolled steel sheet with a thickness of 1.2–2.0 mm. This material has a higher surface quality. For transparent structures, they are filled with rods of various profiles and sizes, and a strip for making twisted elements.
- Forged parts can be ordered for individual production according to your own sketches and when installing the sashes, they can be welded to the canvas.
When purchasing metal, you should pay attention to the grade of steel profiles and sheets. The carbon content in the metal is of decisive importance, which determines such an important quality for work as weldability. Recommended brands from Art.0 to Art.20. These indicators can be clarified from the seller using a quality certificate for the metal. An experienced home craftsman can approximately determine the suitability of the metal for welding with a simple file by running it along the sample.
Photo gallery: rolled steel of “fence” assortment
A popular material for gates is cold-rolled steel sheet
Rolled profiles are used to make gates
The gate frame requires high-strength material
Round or square steel bars are used to make forged elements
The procedure for calculating the need for materials
The basis for calculating the need for materials is the preliminary design of the gate.
Actually, they consist of two identical doors in a mirror image. The width of the gate in practice is chosen at 3.8–4.2 meters. That is, the width of one leaf is 2 meters. If a 20x40 mm pipe is chosen as the material for the frame, then 2x2 + 2x1.8 meters of material will be used for the sash. With a calculated sash height of 1.8 m, 7.6 m of pipe will be needed. In addition, to strengthen the structure, it is necessary to install stiffening ribs on the sash, which are made of the same material. They are installed approximately 40 centimeters from the lower and upper contours.
Further reinforcement of the frame is made with corners made of sheet steel 2 millimeters thick. The size of the corner is approximately 15x15 millimeters. One sash will require 8 of these parts. The weight of one part must be multiplied by their number.
To calculate materials you will need a graphical display of the object
When drawing up a project, it is very important to take into account cutting the material with minimal waste. Therefore, before starting its development, it is advisable to find out what material in sizes the local market can offer and use this information.
Table: weight per linear meter of some profile pipes according to GOST 8645–68, kg/meter
Pipe sizes | Wall thickness | ||
2,2 | 2,5 | 2,8 | |
30x20 | 1,59 | 1,76 | 1,94 |
40x20 | 1,955 | 2,16 | 2,38 |
40x25 | 2,13 | 2,35 | 2,59 |
40x30 | 2,27 | 2,55 | 2,59 |
100x80 | 6,47 | 7,67 | 8,20 |
Here is the weight of sheet metal that may be needed to make a gate, kg/m2 (here the first indicator is the thickness of the sheet):
- 1,5 – 11,77;
- 2,0 – 15,70;
- 2,5 – 19,62;
- 3,0 – 23,55;
- 4,0 – 31,4.
In the manufacture of gates, various square or round rods, strips and other materials can also be used.
Data on the weight characteristics of any metal product can be found on the Internet. Recalculation is necessary since prices are formed based on weight parameters.
The design of the door leaf also depends on the size of the metal available on the local market. Thus, the gap between the horizontal additional stiffening ribs should be close in size to the size of the sheet. And if this place is covered by a grille, then the total of the lower and upper gaps should be close to this parameter.
The grating is made from pieces of square or round grade metal measuring 12–16 millimeters, located vertically. The distance between them is determined by the designer and is 10–15 centimeters. The calculation is made as follows:
- The opening width of a two-meter sash is 2000 - 80 - 10 (profile size and width of the gap between the sashes) and is equal to 1910 millimeters.
- We divide the resulting result by 15 (the number of openings between the bars of the lattice) and get the result: 1910: 15 = 127 mm.
- The number of rods will be one less, that is, 14 pieces.
- The need for a profile will be 14 x L, where L is the length of one rod.
The need for metal for twisted or bent elements is determined in the same way on an individual basis.
Stylistic design options: photos of beautiful gates
Previously, designs that contained forging elements had a fairly high cost. Therefore, only owners of expensive estates could afford them. Today, with proper selection and calculation of the material, such a product can become a decoration for any area.
Wrought iron gates can be manufactured in any style required by the customer
When choosing a design style, you need to focus on the design of the house and the area adjacent to it. Gate production technology today is practically no different from previous manufacturing methods. The master uses the same forging tools as before and processes the metal taking into account the sketches that were selected by the customer. In this way, various elements of artistic forging of gates are produced.
Gates, as a rule, are made in the same style with fencing. However, there are exceptions. Some designs contain complex (in terms of execution) ornaments and paintings. Today, these fences are made in the following styles:
Forged gates in the Gothic style look stylish and unusual
- classicism;
- Gothic;
- baroque;
- rococo;
- modern;
- minimalism.
Pictures of gates allow you to evaluate the variety of stylistic solutions and highlight your favorite options. It doesn’t matter in what style this design will be executed, but it must fit into the overall idea. The combination of a gate with a site, landscape elements, and a fence is a sign of good taste.
Gates made in a classic style do not lose their relevance
Manufacturing Features
Gates made of corrugated sheets with forging are manufactured based on the following information:
- A drawing with mandatory indication of the dimensions of the structure and decorative pattern.
- The color of the canvas and the forging method (cold, hot) are selected. Forged parts can be made independently, ordered by a craftsman, or purchased ready-made in a specialized store; the latter are usually made using the cold method.
- When calculating materials, the width and height of the sashes and the size of the frame are taken into account (usually a profile is used).
- Each sash will require two hinges, but a particularly large structure may require three hinges.
The swing structure is installed in the usual manner:
- Install supports (pillars) and wait for the concrete to completely harden.
- They cut the profiled sheet, weld the frame, assemble the sashes, and complete them with forging.
Structure reinforced with vertical bars Source tildacdn.com
- Hinges are welded to the sashes and hung on supports.
- Install the necessary accessories: lock, gate, intercom.
A variety of colors when choosing wrought iron gates
Forged construction can be made in various colors. Choosing a shade is a serious task, since it determines whether the gate will be combined with other elements of the fence. It is also worth paying attention to the architectural features of residential and commercial buildings located on the site. Photos of beautiful forged gates, which are combined with the overall style, allow you to understand the principles of their choice.
Helpful information! The classic option is to use a black design with gilded elements.
It is necessary to select the color for the gate based on the architectural features of the building
The gold and silver components in the design look elegant and impressive. These gates are universal, as they fit almost any design. In addition to black, other dark shades (dark blue, burgundy, etc.) are also actively used. If the design of the site is close to modernism, then you can paint the structure white.
Black gates can be complemented with multi-colored polycarbonate. Photos of forged gates with such shielding allow you to evaluate the feasibility of a particular shade.
In order to visually increase the area, it is recommended to paint the gates in light colors
Professional designers have identified several rules that should be followed when choosing the colors of a forged structure. For example, the color of the fence must match the shade in which the roof of a residential building is made. The material used for the supports also affects the color. Brown and beige tones go best with stone pillars. Patterns on gates often have an independent color, which should also be in harmony with the color of the structure.
Products painted in light colors are most often used when it is necessary to visually increase the area of a small area. It is also worth paying attention to the facade of a residential building: if it is light in color, then the fence and gate should contrast with it.
Designers recommend painting the gate the same shade as the roof.
Blue shades are not so common, but they can create the effect of merging the fence with the surrounding space. Despite all these rules, the main factor that influences the choice of color is your taste.
Manufacturing technology for forged elements
The production of forged elements is not an easy task. First of all, a sketch of the future creation is made. You can also find photos on the Internet of those parts that you like.
Cold forging
With this processing method, the metal is impacted with a heavy object or tool, such as a hammer. Cold forged gates are considered more affordable, but not the most aesthetically pleasing.
Hot forging
Forged gates, which were made by hot melting, look beautiful. Simply put, this technology is comparable to modeling from plasticine. This simplifies the work and allows you to forge elements of any complexity. The metal lends itself well to manipulation when hot. Therefore, it can easily be used to create patterns and weaves of various shapes, lengths and thicknesses.
Tips for choosing wrought iron gates for your home
It is very important that the design is combined with the design of the site and the buildings located on it. But still, the main selection criterion is the functionality of the gate. The individual needs of the owner must be fully satisfied, otherwise there is no point in using this design option.
The main criterion when choosing a gate is functionality
It is always recommended to pay attention to the features of a particular type of product: swing, overhead and forged sliding gates. Prices for these designs can vary greatly. Experts do not recommend purchasing the cheapest options, since their quality is most often very low.
If such a design is purchased in order to emphasize the individuality of the site, then it is necessary to pay attention to products that have an original design. But in any case, do not forget that they must be combined with the environment. The most beautiful gates are those that are made according to individual sketches.
It is not recommended to buy cheap gates as they may be of poor quality
The gate material must correspond to the climatic conditions of a particular region. If the weather conditions in your climate zone suggest high temperature fluctuations, then it is recommended to buy fences made of galvanized steel. This material is characterized by increased resistance to humidity and other unfavorable factors that can reduce the service life of the metal.
Note! To save money, you can order a structure made of aluminum. However, in this case it is worth considering that this material is extremely unreliable and has low strength. Aluminum gates and fences are suitable for decorative purposes only.
The material from which the gate is made must correspond to the climatic conditions
When choosing a sliding gate, special attention must be paid to the sliding roller mechanism. It must be made of durable metal and be resistant to corrosion. Otherwise, such a mechanism will not last long and will cause a breakdown of the sliding forged gate. Photos of sliding systems show their advantages over conventional structures.
Cost and features of choosing wrought iron gates for your home
Pricing depends on the material used, the complexity of the pattern and the amount of metal used. A square meter of simple design can cost only 2,000 rubles. At the same time, the price for a gate with an original design and relief reaches 20,000-50,000 rubles.
The price of the structure per square meter varies from 2,000 to 50,000 rubles.
The height of this type of gate varies from 1.5 to 3 m. If necessary, you can place an individual order, which will indicate non-standard dimensions. However, the original design will cost more than standard versions produced in factories.
It is worth noting that products that have a small height are ideally suited for decorating with artistic forging. In turn, large gates are purchased to ensure the highest degree of security. Photos and prices of forged gates can be easily found on the Internet. Each type of this design has its own characteristics, so when choosing the required variety, you need to take into account all the pros and cons.
When choosing a gate, you need to consider opening options, leaf sizes and type of locking mechanism
Combined options provide protection from prying eyes. However, when choosing them, it is necessary to take into account the combination of materials. Corrugated sheeting is best suited for shielding such structures. Photos of forged gates with such a continuous coating clearly demonstrate the advantages of this combination.
An important factor when choosing a gate is its functionality. In this case, the dimensions of the valves, opening options, types of locking mechanisms, as well as the presence of a gate are taken into account. Forged sliding gates with a beautiful pattern require careful calculations and the organization of an accurate sketch. The same applies to other options equipped with a roller sliding mechanism. Simple types of designs are less functional, and accordingly, they are easier to choose.
The height of standard wrought iron gates varies from 1.5 to 3 meters
Do-it-yourself cold forging: advantages of the method
Making wrought iron gates yourself allows you to save a lot of money. However, such a process requires special knowledge and skills in this area. It will be very difficult for a person who has not previously encountered forging to master the principles of the process and implement them on their own.
Helpful information! If it is quite problematic to completely make a forged gate with your own hands, you can save money by making individual parts. For example, some craftsmen perform some of the large elements themselves. After this, the dimensional metal products are assembled and supplemented with smaller, ready-made components.
To make forged figures yourself you need to purchase the necessary equipment
In order to carry out cold forming of gates, it is necessary to study the basic rules of operation. It is important to remember that after bending, metal rods acquire increased rigidity. Therefore, correcting an incorrect bend is much more difficult than making it again. To produce shaped elements, you need to purchase special equipment, and each part requires a separate device. Molding is carried out using devices such as a snail, a bend, etc. All work is carried out in accordance with the project.
The design of the future forged structure also includes stiffening ribs, their location and the distance between them. At the stage of organizing the plan, you should decide on the option for fixing the products and the place where the gate will be located. It is recommended to entrust the drawing up of a diagram of such a complex structure to specialists.
To form curls you will need a special device called a snail
DIY designs certainly save money, but their production requires a lot of time and effort. If you decide to make such a product yourself, then the best option in this case would be to combine factory parts with gate elements yourself. Photos that show the processes of completing individual components for the fence will help you do this work correctly.
If you are not confident in your own abilities, then you should not experiment. It is best to order a wrought iron gate in such a situation. And you can save on their installation by completing all installation steps yourself.
If making the entire gate with your own hands is problematic, you can make some elements
Do-it-yourself hot forging: features of the method
Hot forging differs from the cold method. To perform it, you need to have professional equipment, which is not cheap. Thus, this method is not preferable when producing gates yourself. However, you can use other devices to heat metal rods. For example, welding equipment would be a suitable option in this case. In any case, all work must be carried out according to the sketch of the forged gate.
A cheap way to heat metal rods to the desired temperature is a gas burner (household). This method is used for rods whose diameter does not exceed 14 mm. Larger metal products require a different approach. At home, a rail is used as an anvil for forging metal. It must be turned over, since the lower platform is wider, which means it will be more convenient to work on it.
To perform hot forging you will need professional tools
Note! The time it takes to make a forged gate with your own hands depends entirely on the complexity of the project. For example, simple variants may take no more than one day to produce. Complex structures, consisting of a large number of small parts, are produced from one week to several months.
To add design aesthetics, you can purchase decorative fittings. Many manufacturers produce individual elements that decorate fences and gates. Among them are hinges, locking devices, latches and figured products.
Depending on the complexity of the work, the production of one design can take from one day to several months
To make your own gate from scratch, you will need to purchase some equipment. At home, the cold forging method is more preferable. For the hot method, you must have a burner. Thus, when making your own gates containing forging elements, you should focus on your personal capabilities.
Installation of wrought iron gate supports for a home: photo of the process
Before you start developing a sketch of the future gate, you need to decide on its type. To do this, all individual factors are taken into account: the type of fence, the reliability of the support posts, the design of the site and buildings located within its boundaries.
Before you start developing a sketch, you need to decide on the type of gate
Installation of such a structure is a labor-intensive undertaking that must be approached with the utmost seriousness. It is recommended to entrust the installation of wrought iron gates to qualified craftsmen who have professional knowledge and skills. Otherwise, there is a high probability of making errors that reduce the technical characteristics of the structure, as well as its service life.
Before starting the actual installation of forged gates, you should prepare the opening for installation. A properly mounted opening will allow the gate to be positioned evenly, which is very important, as this will affect its future operation. In case of an error, there is a possibility that the structure’s lock will often jam.
Forged gates have a high mass, so it is recommended to make supports in the form of strong pillars with brickwork
Since forged gates have a large mass, the supports under them must be strong and reliable. The best option in this case is to organize strong pillars with brickwork. Each support must have a base, represented by a rod, providing the necessary stability.
Such a pipe is dug into the ground and fixed with cement mortar. Cement, sand and water are used to prepare the composition. The ratio of components in this case is 1:1:1. The rod must be deepened into the ground by at least 1 m. When choosing the depth, you need to focus on the weight of the future structure for which the support is being mounted. It is also worth noting that the pipe for the core of the support must have thick walls, otherwise it simply will not withstand the pressure exerted on it.
Layout of supports for swing wrought iron gates
Installation of support pillars
To prevent the sashes from sagging, they install powerful pillars, for example, brick ones. A metal pipe is placed in the ground, and then covered with brick on the outside. Next, the installation points are determined, not forgetting about the brick finish of the pipe, and a meter-long hole is dug. The width of the trench should exceed the girth of the structure by 10 centimeters. The supports are covered with crushed stone and placed under a press. After this, compaction of the soil occurs. It is necessary to approach this stage with all responsibility, since if the technology is incorrect, the doors will warp and the appearance of the fence will deteriorate.
You can install support posts for fastening using mortar. To create a solution, cement (M300) and sand (1:3) are used. Water is added to the mixture, after which the mass is beaten with a drill until lumps are eliminated. After the solution is ready, crushed stone is poured into it.
After the mortar has hardened, bricks are laid. At the same time, it is important to follow the technology in which each subsequent brick closes the seam of the previous one. Next, they begin to weld the shank and pass it through the seams. Jointing is carried out only after all seams have hardened.