Typical disk sizes for angle grinders
All interchangeable wheels have standardized sizes, so for any model of grinder you can choose a suitable size disk, even if it is “non-original” (from another company). The table below shows the typical dimensions of cutting discs in terms of thickness, diameter of the circle and seat:
Circle diameter, mm | Thickness, mm | Mounting socket, mm |
115 | 1,0; 1,6; 2,0; 2,5; 3,0; 3,2 | 22,00; 22,23 |
125 | 0,8; 1,0; 1,25; 1,6; 2,0; 2,5; 3,0; 3,2 | 13,20; 22,23 |
150 | 0,8; 1,0; 1,25; 1,6; 2,0; 2,5; 3,0; 3,2 | 13,20; 22,23 |
180 | 1,0; 1,25; 1,6; 2,0; 2,5; 3,0; 3,2; 4,0 | 22,23; 32,00 |
230 | 1,6; 2,0; 2,5; 3,0; 3,2; 4,0 | 22,23; 32,00 |
The larger the diameter of the circle and its thickness, the thicker the products it can cut. Please note that the diameter of the disc should not exceed the permissible size for a particular grinder model. Thus, a 230 mm disc cannot be placed on an angle grinder with a maximum allowable wheel size of 125 mm. Such actions will force you to remove the protection, which is a violation of safety regulations, and will lead to an increase in the linear speed of the cutting edge, which is why the disk can simply fly apart during operation and injure the operator.
The diameter of the seat in most grinders is 22.23 mm, 13.20 mm is less common, and the diameter of 32.00 is relevant only for large disks. Pay attention also to the linear speed of rotation of the disk. For example, if the disc’s marking indicates a speed of 13,000 rpm, this means that your grinder must also produce such revolutions in order to work with it.
You can understand what material the nozzle can work with and what its typical dimensions are by looking at its markings on the front side. If you came to the store and picked up the disc, you can see the following:
We would like to note that sometimes the buyer may encounter non-standard nozzle sizes, and this may apply to both diameter and thickness. This often happens when purchasing “no-name” disks of unknown manufacture. We still recommend buying branded discs, since unknown ones are erased faster, and in the end you have to pay more.
Rating of quality products from 10 rubles
Metabo, 125*1*22 mm
The cutting attachment is produced in the Celestial Empire. Stainless steel is used in production. Will handle high-alloy steels: acid-resistant, heat-resistant and stainless steel. Bore diameter – 22.2 mm, outer diameter – 125 mm. To prevent the circle from splitting or scattering during operation, the manufacturer uses a special bakelite bond in the manufacture of products, which reduces the possibility of injury to nothing. When choosing a product, you need to pay special attention to the speed of rotation to prevent destruction of the disk. The maximum rotation speed is 12250 rpm. Type – abrasive, shape – straight. The reviews are only positive.
You can purchase the product for 50 rubles.
Metabo cutting wheel, 125*1*22 mm
Advantages:
- reliability;
- wear resistance;
- practicality;
- long service life;
- safety.
Flaws:
- not identified.
Dexter, 125*1*22 mm
The product from the Polish manufacturer is very popular among domestic craftsmen. Available in stainless steel. Suitable for working with high-alloy heat-resistant, acid-resistant steels and stainless steel. Suitable for all modern angle grinders. The maximum permissible rotation speed is 12250 rpm. Straight abrasive nozzle. The quality of the product is controlled by the manufacturer at every stage of production.
The average cost is 38 rubles.
Dexter cutting wheel, 125*1*22 mm
Advantages:
- performance;
- quality;
- strength;
- safety;
- wear resistance;
- value for money.
Flaws:
- none.
Dexter, 125*1.6*22 mm
The product is manufactured by a Polish company. There were no complaints about quality. Defects are not found on sale. It’s difficult to classify them as new. For a long time it has been the most sold product in this segment. Quantity per package – 1 piece. Will strengthen interaction with acid-resistant and heat-resistant steel, as well as stainless steel. The main component is aluminum oxide. Outer diameter – 12.5 cm. Suitable for all modern grinding machines. Disk of increased thickness – 1.6 mm, straight shape. Belongs to the category of abrasive. You can purchase it at specialized retail outlets or place an order in an online store.
Purchase price – 46 rubles.
Dexter cutting wheel, 125*1.6*22 mm
Advantages:
- strength;
- wear resistance;
- performance;
- reliability.
Flaws:
- not installed.
Bosch, 125*1*22.23 mm
The circle can easily and simply cope with metal structures. The product is straight-shaped, 1 mm thick. Outer diameter – 12.5 cm, landing – 22.23 mm. Can be purchased for any modern grinder. The surface is made of stainless steel. Rotation speed – 12250 rpm. Produced at Chinese production facilities. The reviews are only positive.
The purchase price is 70 rubles.
Bosch cutting wheel, 125*1*22.23 mm
Advantages:
- strength of the raw materials used;
- durability;
- practicality;
- reliability;
- safety.
Flaws:
- not found.
Dexter, 125*1.6*22 mm
A Polish manufacturer has launched the production of cutting discs for aluminum. They are distinguished by reliability, strength and durability. Completely exhaust the established working resource. Rotation speed – 12250 rpm. Belongs to the specialized category. Used to work with products made of aluminum and its alloys. The main material of manufacture is aluminum oxide. There are practically no foreign impurities, which significantly affects the quality of cutting. Can be used with any grinder with a bore diameter of 22.2 millimeters (standard parameters). To adapt a consumable to an outdated tool, you need to use the services of adapter rings. Type – abrasive, shape – straight. The reviews are only positive. Sold in individual packaging.
The average cost is 55 rubles.
Dexter cutting wheel, 125*1.6*22 mm
Advantages:
- smooth and clean cut;
- the presence of a bakelite binder helps reduce the level of temperature effects on the metal surface;
- interacts well with viscous materials;
- does not break;
- reliability;
- strength;
- safety.
Flaws:
- not identified.
Cutting discs
Cutting discs are most often used when working with an angle grinder. The following nozzles are distinguished by purpose:
- For metal. Such cutting wheels are made from electrocorundum or crystalline corundum. In this case, a bakelite bond is often used inside the product. Depending on the thickness and size, the disc can cut metal profiles, stainless steel, heating pipes, etc. GRAFF GADM 115 10 is one of the representatives of inexpensive metal discs.
- For stone and concrete. Circles for cutting stone and concrete are made of silicon carbide. Please note that the disc is intended for relatively “soft” materials, such as white brick and slate (harder ones will require a diamond wheel).
- For ceramic tiles and concrete. This attachment is designed for cutting paving stones, ceramic tiles, red bricks, cutting strips for gating, etc. The disc itself is made of metal with diamond chips applied to the cutting edge. There are solid all-metal and segmented discs. The first ones are intended for wet cutting (cooling with water), as they become very hot during the process. Segmented ones are convenient for dry cutting, and they are the most popular among diamond blades. Here, for example, is a high-quality, durable segmented disk Makita B-28086 for cutting concrete and stone products.
- For wood . Discs for processing wooden structures are made of tungsten carbide or metal with abrasive coating. The first ones are designed for cutting hard and soft wood, plasterboard, gas silicate and MDF. The second one can also cut metal and even wood with nails (but this needs to be checked experimentally). Bison Professional 36859-125 is just such a representative of the “nail saw”.
- Universal. These attachments can cut almost all types of materials (for wood, it is better to take a direct-use attachment). In particular, they are convenient to use when you have to cut different materials in one working day, and you don’t want to waste time changing the nozzle. Universal models even cut reinforced concrete. However, they are often quite expensive, and sometimes it is more profitable to buy two disks for different types of materials being processed. Of the good universal circles, we can recommend Wolverine 100125, which is suitable for both wet and dry cutting.
Rating of mid-price segment products
Dexter 230*1.9*22 mm
The cutting wheel is produced by a Polish manufacturer, which is responsible for the quality and reliability of its products. It is considered a specialized device. Quickly and efficiently cuts workpieces made of aluminum and aluminum-based alloys. Compares favorably with cutting wheels for working with ferrous metals. Made from aluminum oxide. The content of foreign impurities is minimal. Purchased for installation on any modern type angle grinder. If there is a need to use an old tool, then you can install the attachments on adapter rings. Outer diameter – 230 millimeters, seat – 22.2 millimeters. The maximum set rotation speed is 6650 rpm. You should not exceed it. The circle belongs to the category of abrasive. Available in straight form. It is extremely popular among domestic builders.
The average cost is 122 rubles.
cutting wheel Dexter 230*1.9*22 mm
Advantages:
- performance;
- functionality;
- ease of use;
- reliability;
- durability;
- safety;
- makes a clean and even cut;
- handles sticky surfaces easily and simply, while remaining valuable and undamaged.
Flaws:
- not found.
Norton, type 41, 230*2.5*22.2 mm
The metal nozzle is manufactured at a Polish plant. Belongs to the cutting category. Sold in individual packaging. You can purchase it in specialized stores or place an order online on the Internet. Thickness – 0.25 cm, outer diameter – 23 cm. Purchased for cutting metal and stainless steel products. Will cope with the task quickly and efficiently. A distinctive feature is high performance. It is advisable to use the maximum permissible speed - 6650 rpm. The abrasive is based on electrocorundum and bakelite bond. The shape of the nozzle is straight.
Purchase price – 215 rubles.
Norton cutting wheel, type 41, 230*2.5*22.2 mm
Advantages:
- value for money;
- versatility;
- reliability;
- practicality;
- functionality;
- ease of storage and transportation;
- long service life;
- safety.
Flaws:
- not found.
Bosch, 125*3*22.23 mm
A special cutting consumable for angle grinders is produced in the Middle Kingdom. Designed for cutting stone. It is distinguished by high quality and long service life. Suitable for all standard angle grinders. Purchased for dry cutting of natural stone, granite, ceramic tiles and other hard surfaces. The mounting hole is standard - 22.2 millimeters. The nozzle has a diameter of 12.5 cm and reaches a speed of up to 12,250 rpm. The shape of the product is straight. There is a segmented cutting edge. The thickness of the cutting layer is 1 cm.
Durable silicon carbide is used to make the cutting surface. The significant height of the contact surface makes it possible to operate the equipment for quite a long time, in compliance with certain recommendations from the manufacturer. The product is of the abrasive type. Sold in any specialized store. Defects are not found on sale. Packaging is durable and individual.
The average cost is 101 rubles.
Bosch cutting wheel, 125*3*22.23 mm
Advantages:
- quickly and efficiently cope with reinforced concrete and stone;
- clean cut;
- practicality;
- functionality;
- quality of materials used;
- high rotation speed;
- reliability;
- durability.
Flaws:
- not identified.
Hikoki, A-300*2.6*25.4 mm
The straight abrasive cutting disc is produced at Chinese production facilities. Designed for cutting metal. There were no complaints about the strength and quality of the cut. It is in great demand among domestic craftsmen. Demonstrated its effectiveness and performance. With proper use, it will last a long time, professionally performing the assigned tasks. The product can be found at any specialized retail outlet or ordered online in an online store.
Purchase price – 251 rubles.
Hikoki cutting wheel, A-300*2.6*25.4 mm
Advantages:
- strength;
- functionality;
- wear resistance;
- smooth and clean cut;
- safety;
- ease of operation.
Flaws:
- none.
Hilti AC/D-SP, 230*2.5 mm
The company has been on the market for a long time and has proven itself on the positive side. The products produced cost a lot of money, but the quality is also high. There are no defects on store shelves. Serves faithfully for many years with active use. The cutting discs produced are also extremely popular. They are purchased by craftsmen for plumbing, installation, construction and repair work. Often purchased in cases where you need to carry out abrasive cutting of metal parts or deal with stainless steel or other durable alloys.
Installed on angle grinders in which the shaft rotation speed does not exceed 6650 rpm. The nozzle is 23 cm in diameter and 2.5 mm thick. The diameter of the seat is 22.2 mm. Products from a domestic manufacturer. The reviews are only positive.
Retailers are asking 194 rubles for their products.
cutting wheel Hilti AC/D-SP, 230*2.5 mm
Advantages:
- straight shape;
- ease of use;
- quality factor;
- strength;
- quality of the material used;
- long service life;
- defective products are not found;
- reliability;
- functionality.
Flaws:
- not installed.
Roughing
It’s worth mentioning right away that roughing and grinding discs go hand in hand, and in many stores in the “type” parameter of the attachment it may be written: “roughing grinding disc.” In our article we will divide this “couple” into two types. Peelers in this context are an attachment for freeing the structure being processed from the outer layer, for example, from rust. There are the following peeling attachments:
- Cord brushes. Cord brushes are disc or cup-shaped. Disc ones are convenient for cleaning vertical structures, for example, a tubular fence, and cup-shaped ones are used for cleaning horizontal surfaces. So cord brushes are very convenient for cleaning a car body after welding or removing rust. Here is an average-priced brass cord brush STAYER 35125-150:
- Roughing discs. Sanding discs, like cord brushes, can be flat or cup-shaped. They are intended for cleaning welds and preparing metal surfaces for grinding.
Rating of expensive products
FerrLine Expert 355*3.2*25.4 mm A-30/TBF
The model is not commercially available, but can be ordered from the manufacturer. The circle belongs to the cutting category. An exclusive recipe of resins and abrasives is used in its production. The diameter of the product is 355 millimeters, the landing is 22.2 millimeters. The thickness of the structure is 3.2 mm. Despite its Chinese origin, there are no complaints about the quality of the products. Everything is done conscientiously. The reviews are only positive. The shape of the consumable is straight. Will quickly and efficiently complete assigned tasks in a short period of time. Will cut metal products of any strength.
The average cost is 301 rubles.
cutting wheel FerrLine Expert 355*3.2*25.4 mm A-30/TBF
Advantages:
- exclusive composition;
- reliability;
- functionality;
- performance;
- quality of work;
- safety;
- wear resistance;
- value for money.
Flaws:
- not identified.
Bosch 2608623013, 125*22.2 mm
Straight cut-off universal nozzle. Belongs to the class of abrasive. Field of application: cutting wooden structures. Purchased for use with hand-held circular saws or angle grinders. Works quickly and efficiently on wooden and plastic surfaces. Produced by a Swiss company. Seat – 22 mm, disc size – 12.5 cm. Distinctive features include:
- rotation speed up to 80 m/s at a rotation speed of 12250 rpm;
- when used with an angle grinder, you must first study the instructions provided by the manufacturer;
- work only using personal protective equipment;
- During operation, strictly follow safety regulations.
The thickness of the product is 1 mm. Country of origin: Switzerland. The product form is straight. Narrow specialization - working with wood.
The purchase price is 674 rubles.
cutting wheel Bosch 2608623013, 125*22.2 mm
Advantages:
- long service life;
- performance;
- practicality;
- versatility;
- reliability;
- functionality;
- safety.
Flaws:
- none.
Bosch 2608623012, 115*22.2 mm
Products from a prestigious Swiss manufacturer. The price is high, but the product is worth it. When purchasing a batch worth up to 17,000 rubles, the manufacturer provides significant discounts. Belongs to the category of multifunctional segmented attachments for angle grinders. Product type – cut, shape – straight. Designed for woodworking. The coating is carbide, high quality. Features reliable cutting. It can handle not only wood of any strength, but also plastic and drywall.
The manufacturer equipped his brainchild with damping slots, which makes it possible to reduce the stress on the disc blade. This will help avoid surface deformation. The mounting hole is 22.23 mm, the diameter of the consumable is 11.5 cm, the thickness is 1 mm. The maximum permissible rotation speed is 13300 rpm. Suitable for all standard modern angle grinders.
Retailers are asking 945 rubles for the product.
cutting wheel Bosch 2608623012, 115*22.2 mm
Advantages:
- functionality;
- durability;
- great job;
- efficiency;
- ease of use;
- reliability;
- quality of materials used;
- safety.
Flaws:
- not installed.
Vira Rage, 125*22 mm
A convenient and functional cutting attachment is produced in the Middle Kingdom. Despite its Chinese origin, the quality and durability of the product are excellent. If you study the reviews of the masters, they are all only positive. Purchased for woodworking. Works great on plastic too. Thickness – 4 mm. The shape is straight. Quickly and efficiently cuts wood of any species. Rotation speed – 12200 rpm. It is not recommended to exceed it.
Purchase price – 385 rubles.
Vira Rage cutting wheel, 125*22 mm
Advantages:
- long service life;
- Suitable for all modern standard angle grinders;
- reliability;
- wear resistance;
- versatility;
- strength;
- makes a clear and even cut;
- efficiency.
Flaws:
- not found.
Vira Rage, 115*22 mm
The consumable is of Chinese origin, however, its price-quality ratio is excellent. It is extremely popular among domestic builders. Purchased for cutting wood and plastic. It goes on sale in individual packaging. The marriage does not come across. The product will serve faithfully for a long time with proper use. He will quickly and efficiently complete the tasks assigned to him. Disc thickness – 0.4 cm. Release form – straight. Belongs to the abrasive type.
Retailers offer products at a price of 327 rubles per unit.
cutting wheel Vira Rage, 115*22 mm
Advantages:
- efficiency;
- performance;
- versatility;
- wear resistance;
- durability;
- safety;
- reliability.
Flaws:
- none.
Grinding
Grinding wheels are used for polishing concrete, metal and wooden surfaces for painting or priming. Attachments for circles can be made of sandpaper, felt and even felt. In turn, the design of sanding wheels can be petal or flat (put on a wheel).
Each grinding disc has its own grit size. It is selected depending on the work being performed. Below is a table for selecting wheel grit depending on the type of grinding:
Types of grinding | Recommended grit number |
Flat | 16 — 36 |
Round roughing | 24 — 36 |
Round finishing | 60 — 100 |
Finishing a multi-blade tool | 170 — 220 |
Finishing | 180 — 320 |
Thread grinding | 100 — 280 |
Encoding
The circle specification is encoded in four characters, Latin letters and numbers:
- the first letter indicates the material of the abrasive chips: AS - white electrocorundum, it is suitable for working on stainless steel, because the alloy contains practically no chlorine, sulfur and iron, which increase the cutting temperature; A - electrocorundum; C - silicon carbide - such circles are used to cut tiles and stone, but not metal;
- number - indicates the number of abrasive grains per unit area. The higher the number, the smaller the particle size. For cutting steel, larger grains are used - 24, 30; for working on soft non-ferrous metals, smaller ones - 60 or 40;
- the Latin letter is the hardness of the ligament. The first letters of the alphabet are the softest letters, the further from the beginning the harder. The softest bonds are selected for processing the hardest metals! You need to know this important ratio when choosing consumables for an angle grinder. During cutting, worn particles fall off and new ones, not yet dulled, come into play. If the bond is too tight, the cutting disc becomes “greasy”: it heats the metal and makes cutting difficult. At the same time, a circle with an overly soft bond wears down faster;
- the last Latin letter (or pair) is the name of the binding material, most often bakelite. Denoted as BF.
To summarize: how to choose a disc for an angle grinder?
To properly buy a disc for an angle grinder, you need to:
- Know the maximum size of disks that your angle grinder can handle. You cannot take disks larger than the device allows.
- Know the maximum speed of the grinder . The higher the rotation speed of the angle grinder, the smaller the disk size it can work with.
- Processed material . There are discs for wood, metal and stone. There are universal ones that can cut almost anything.
- Socket size . The size of the wheel seat must correspond to the same parameter in the angle grinder.
- Manufacturer . Do not buy frankly cheap discs or unknown products like hot cakes in the school cafeteria, and the savings will be minimal.
Selection by size
The outer and inner diameters of the circle are indicated on the main surface of the consumable. There are 9 standard external sizes from 125 to 500. The indicator is selected taking into account the class of the angle grinder. It is strictly forbidden to work with a larger circle. Only for large professional tools can you purchase consumables of any diameter.
The inner or bore diameter must match the size of the drive shaft. Most shafts are produced with a diameter of 22 mm, so 22.2 mm is an almost universal mounting diameter. Both sizes must fit the instrument model!
Instead of an epilogue
An analysis of the modern Russian market for cutting wheels for angle grinders revealed that the lower segment is the most popular and potential buyers prefer to sacrifice wear resistance for the sake of a high-quality, but short-lived cut. This segment is tightly occupied by completely different manufacturers - domestic, Western, and Asian. The middle segment is the most unclaimed, which is due to the low need for it among semi-professionals. At the same time, the professional and premium segments are also in demand, however, only for a very narrow circle. Basically, consumers are large specialized organizations.