Making a homemade vice or how to make a clamping tool at home

One of the main tools in the garage is a vice. They are a clamping device that holds various parts and workpieces for further processing. Almost every master has such a tool, but if not, then there is no need to rush to buy it. Any home craftsman can make a homemade vice with his own hands. Where to start and what a clamping tool can be made from is described in detail in the material.

Design of the tool and its main components

Before you start making a vice, you need to take a closer look at the structure of this tool. The vice consists of the following elements:

Base - the supporting part with which the tool is fixed to the table, workbench or other surfaces
Fixed jaw - connected to the base, and can be moved in different directions to change the angle of position of the entire tool
Movable jaw - its movement is carried out by rotating the handle. The handle is connected to a screw, which engages with the nut of the movable jaw. The sponge moves in two directions, while ensuring the fixation of workpieces for subsequent processing

The cross-sectional design of the vice is shown in the photo below.

The types and operating principles of vices can be found in this material. The photo shows the design of a factory-made vice. If you have available tools, you can make a vice with your own hands at home. Moreover, there are many options for their manufacture, which we will look at in more detail.

Next, we will consider different options for making homemade vices from improvised materials. Each master can take into account the manufacturing features of the corresponding options, and based on the instructions, make his own tool.

This is interesting!
Making a vice with your own hands allows you not only to save on the purchase of an expensive tool, but also to get the device that is necessary to perform specific actions.

Vice drawings

Before starting work, each master draws a drawing for himself. Let's look at the drawings of a vice with our own hands. First of all, measure the metal base of the vice; if it is more than 70 centimeters, then it will be extremely inconvenient to use in everyday life.

Also pay attention to the cut between the metal fasteners; its length should be no more than 2 centimeters.

If you draw up a drawing of the vise correctly at the very beginning and follow all the steps, then without a doubt the vise will reliably hold any tool.

Instructions for making a bench vice from profile pipes

If you have profile pipes at your disposal, you can use them to make good homemade vices for fixing various parts and workpieces. To make a device from profile pipes you will need:

Profiled pipe measuring 6x6 cm. The size of the pipe affects the dimensions of the future tool
Nuts
Coarse threaded stud
Tube - the handle will be made from it

When carrying out the work, you will need tools such as a welding machine, angle grinder or grinder, as well as a drilling machine or drill. The process of making a homemade vice from profile pipes is as follows:

The first step is to make a drawing, on the basis of which parts of the future tool will be cut out from profile pipes
Initially, the base is cut out from the profile pipe according to preliminary dimensions. The longer the pipe being cut, the higher the distance between the jaws. The recommended length of the profile pipe is 15-20 cm. This pipe will act as the moving part of the tool
Next, a thrust plate is made, which is connected to the movable jaw of the tool. To do this, you need to connect two nuts, the inner diameter of which must correspond to the size of the stud used. The two nuts are welded together and then welded back to the hole plate. These holes will be used to attach the plate to the workbench.
At the next stage, it is necessary to cut off future jaws from the profile pipe, and using bolts, attach cheeks to them (plates for direct fixation of parts)
As a result, you should get two parts that are identical in size - these are the jaws of the tool, which will eventually be used to fix various parts and workpieces
Next we move on to making the base of the tool. To do this, you will need corners that can be cut from profiled pipes with a grinder. A base is made from the corners, through which the tool will be attached to a table or workbench. The corners also act as guides
In the corners it is necessary to pre-drill two holes through which the tool will be fixed to the workbench
Weld a section of profile pipe to the resulting base, placing it perpendicular to the profile. The resulting structure is a stationary sponge
It is recommended to immediately remove and clean welding seams, otherwise these places will be subject to corrosion and will very quickly become weak points of the tool.
Next, you should weld the second sponge to the profile pipe, which was cut at the first stage. The pipe together with the sponge will be the moving part of the tool
In the lower part of the profile pipe, which will play the role of a moving part, a cutout should be made for half the length of the workpiece
It is necessary to weld a plate with a hole pre-made in it to the back of the profile pipe. This hole is required to install the screw
Now we proceed to install the pre-fabricated thrust plate, consisting of two nuts. This plate should be attached to a table or workbench by pre-drilling holes
We drill holes to install the stationary part of the tool, and then secure it
We begin to manufacture the screw, through which the moving part will be moved. To do this, weld a nut to the stud on one side, making an indentation of 5 cm
We install the pin in place (in the hole in the moving part of the profile pipe), then screw in the nut and weld it. Don't forget to loosen the nut a little to ensure free movement of the screw
Another nut is welded to the stud, positioning it perpendicularly. This nut is needed to secure the handle, so its internal diameter must be larger than the outer size of the pipe prepared for the handle
To enhance the strength of the jaws, it is recommended to weld plates inside the profile, as shown in the photo above. After this, the tool is almost ready for assembly. All that remains is to first degrease its surfaces and paint all parts except the threaded parts
Install a pipe into the hole in the nut, then put clamps on its ends to prevent the handle from falling out
After this, the tool can be assembled and tested in action.

At this stage, the process of making a homemade vice with your own hands is completed, and all that remains is to show your creation to friends and family. Using a similar pattern, you can make a vice of any size - small, large or medium. For this purpose, appropriately sized profile pipes are used. Buying profile pipes and making the tool yourself is much cheaper than buying a factory vice.

This is interesting!
The cheeks for the tool can be bought ready-made or made independently from metal plates with a thickness of at least 6-8 mm. On one part of such plates, you need to use a grinder to make shallow grooves in the shape of a diamond.

Manufacturing process

A homemade vice for a drilling machine should be assembled in stages.

Work technology:

A 20*40 mm profile is installed between a piece of corrugated pipe approximately at a distance of 1/3 from one edge.
It is recommended to secure the parts with bolted joints so that they can be periodically disassembled and lubricated with technical oil.
Place the metal plate flat on the side 2/3 of the installed profile, capturing both corrugated pipes.
This part will be welded on.
On the opposite side of the base, weld a corner 8 cm long in the center.
On the inside, a sponge will be attached to it with bolts.
A 10 cm long corner will be located opposite a smaller corner. And accordingly, the second jaw is also attached to the bolts.
The jaws should be positioned clearly opposite each other.
Place the prepared pin with the end on which the nut is located on a metal plate. To ensure the rigidity of the connection, welding must be performed.
The same pin with a washer at the end should be welded to the corner, which will provide direct contact with the workpiece.
At the free end of the stud, a bolt or screw is installed in the hole of the washer to facilitate rotational movements.

Drawing of a small homemade vice

Upon completion of work, it is necessary to clean the equipment with a wire brush, degrease with a solvent, prime and paint the metal surface. This will provide protection from external influences and temperature changes.

The equipment is prepared and the drilling machine is complete. Hole drilling operations can now be carried out with confidence.

After all the work done, you can safely start using the vice

How to make a carpenter's vice yourself

A bench vice is used to work with metal parts and workpieces. If there is a need for processing wooden workpieces, then a bench vice is least suitable for such purposes, as they have some disadvantages. The parts being fixed may become deformed, so it is recommended to use a bench vice when working with woodworking materials. There is no need to buy them specifically for working with wood. For such cases, you can make a carpenter's vice with your own hands. Let's look at the manufacturing instructions in detail.

Carpenter's vices are made of wood, which is an advantage in their manufacture. When working with wood, the need to use a welding machine is eliminated. A drill is used to drill holes, and to cut off parts of the future tool, a hand saw, jigsaw or grinder with a wood disc is used.

First of all, let's prepare the screw. To do this, cut off the required length of the pin
A nut is screwed onto the stud on one side
Using a plumbing tee, you should put it with the central hole on the stud. Moreover, it is important to ensure that the pin does not protrude beyond the edges of the two parallel holes of the tee. Drill a hole in the center of the tee to install a key bolt at “10”. It is necessary to drill the tee together with the stud
Install a key bolt at “10” into the resulting hole. This is how a handle for a future tool is made.
Next we move on to making the jaws of the vice. To do this, from a board at least 6 cm thick, you should cut the required length - 20-30 cm
The two boards should be the same size in length. It is these boards that will act as fixing sponges.
In the center of both boards you need to drill central holes through which the pin will pass
We drill additional holes on the sides of both boards, which are needed for the guides
In one board, you need to make a groove in the central hole to accommodate the nut
Now screw the nut and place the washer on the stud from the side where there is a through hole
Install the pin into the central hole of the board with the groove
A washer is installed on the other side of the stud, and a tee is installed, secured with a bolt.
The nut on the back of the board should be tightened, pushing it into the groove. To prevent future rotation of this nut, it must be connected to the stud. You can use welding to do this, but an alternative method is to use a drill. Using a drill, a hole is drilled in the nut mounted on the stud, through which a rigid fixation of the two parts is ensured
Using a bolt of the appropriate diameter, you need to hammer it into the hole made in the previous paragraph
We assemble the structure, resulting in a movable vise jaw
We use two metal rods that need to be installed in the side holes of the board
A second board is attached to the table or workbench, which will play the role of a stationary jaw of a carpenter's vice. To do this, fix the board to the table with a clamp, and then drill holes in the table structure
Let's start assembling the structure. To do this, you need to connect the two parts using a wide nut. After screwing the nut onto the stud, you need to circle its edges around the perimeter
According to the resulting markings, it is necessary to cut out a groove using a chisel. This is necessary in order to fix the nut in the vise jaws.
We recess the nut into the jaw structure
The result is an almost ready-made carpenter's vice, which only lacks a handle. It can be made from a wooden tube of the appropriate diameter. After that we assemble the tool

In order for the guides to move freely in the fixed jaw, steel bushings should be made and installed inside the holes. The fixed jaw is fixed to the table surface using self-tapping screws. Moreover, this matter must be approached responsibly. You should first drill holes and also make grooves for the screw heads. After all, the surface of the board is the working part of the carpentry vice, so any protrusions on it and other defects will negatively affect the quality of the workpieces being processed.

In this simple way you can make a carpenter's vice at home. Moreover, you don’t need to buy materials to make them, since every home craftsman probably has everything he needs.

Instructions for making a vice for a drilling machine with photos and descriptions

To work on a drilling machine, it is almost impossible to do without one important part - a special clamping vice. This is especially true when using a homemade drilling machine from a drill. For a drilling machine, a vice is used, which has a design that differs from metalworking and carpentry tools.

For a drilling machine, it is not at all necessary to buy a factory-made vice, since you can make them yourself with your own hands. To do this, you will need a welding machine, a drill or drilling machine, a grinder, as well as metal blanks from which a drilling vice will be created. Let's look at how to make them in detail.

First you need to take a steel plate, the thickness of which should be at least 8 mm. Markings should be applied to the plate to cut rectangular holes
Next, you will need to take a channel on which the jaws of the tool will subsequently be located. The channel also needs to be marked, as shown in the photo above
To make sponges, two steel plates, 10 cm thick, are used. The dimensions of the plates are 40x100 mm. A rod is cut out on the second plate, through which the plate or future jaw will move in the channel groove
The moving jaw will be moved using a screw, for which it is recommended to use a 16 mm pin
Let's start making the tool. We cut a rectangular groove on the channel along the previously marked lines. To do this, use a grinder and a drill with a drill bit.
On the steel plates on one side it is necessary to make a diamond-shaped notch, which will act as cheeks
A hole with a diameter of 10 mm is drilled in the second jaw. Through this hole the pin will be attached to the sponge. We cut the plate to get a rod for connecting to the channel groove
One side of the pin needs to be ground down to a size of 10 mm in order to be able to install the part in the pre-drilled hole in the jaw
It is necessary to drill a hole in the rod and cut a thread in it. Using this threaded hole, the movable jaw will be fixed
A frame is prepared in which rectangular holes are cut. A square hole in the center is needed in order to have access to tighten and unscrew the bolt on the channel
To make a drilling vice, you will also need an oblong nut, through which the screw will move
The channel is welded to the frame, after which the seams are cleaned. A fixed jaw and nut are welded to the channel, after which you can begin assembling the tool

At the final stage, the handle is made from the anchor. To do this, a groove is made in the screw structure and a hole is drilled. The photo above shows how to make a handle for a drill vice with your own hands. A detailed description of the manufacturing process of a vice for a drilling machine is presented in the video material.

Safety precautions

When performing work, do not forget about your own safety. List of occupational safety measures:

Wear clothing that protects exposed areas of the body.
Shoes must be closed-toed (you cannot work in sandals, flip-flops or slippers).
Use safety glasses, or better yet, a face shield.
There must be a headdress on the head.
There should be no foreign objects in the workplace.

Safety precautions on the drilling machine

How to make a vice from a channel

A channel is the most common type of metal product, which is excellent for making a vice. Let's take a closer look at how you can make your own vice using a channel.

The instructions for making a vice from a channel are as follows:

Initially, the base of the future vice is prepared. A channel is used as a base, in which a rectangular hole is made
From the end side, weld a plate to the channel, which will act as a stationary jaw of the tool
A stop is made, consisting of a nut and a guide fitting. The movable jaw of the tool will be attached to this stop.
We attach the movable jaw of the tool to the stop
A screw is installed, to which you need to attach a handle to move it
The result is a ready-to-use vice, made independently from a channel

The video below shows in detail the process of how a vice is made from a channel. It is important to take into account that it is not at all necessary to subject all parts to processing. The screw can be made from a pin with a diameter of 16 mm or turned on a lathe. Please note that you will also need to make a nut with the appropriate thread.

In order for homemade clamping devices to last a long time, they must be painted. To secure the resulting product, it is necessary to weld a plate in the lower part to the channel, in which holes must first be made. Now the homemade tool is ready for use for clamping various workpieces.

How the equipment works

Homemade vices perform their intended function as follows:

Vise mechanism diagram

The free end of the pin with a screw at the end is turned out, which makes it possible to move the movable jaw away from the fixed one.
A workpiece is placed between the jaws, with markings made in advance for drilling a hole.
The pin is twisted until the workpiece is securely clamped.

The workpiece is now placed on the work platform and the drill press is ready to start and perform tasks.

We make a simple vice with our own hands from corners

What could be simpler than the procedure for making a vice from corners. If you have metal corners lying around in your garage, then it’s time to use them to make a very useful homemade product. You can make a vice from the corners, and this procedure is quite simple and does not require much time and effort.

To make such a tool you will need corners, as well as a stud with nuts. All work will be performed using a welding machine, grinder and drill. The manufacturing principle is quite simple, and every home craftsman will be able to implement the idea at his own discretion. Using the drawing as a standard, it will not be difficult to make a hand vice for your garage based on it.

Below is a video of finished vices made from corners.

How to make a vice from a jack - simple instructions

If you have an old diamond-shaped jack lying around among the old tools in your arsenal, then do not rush to dispose of it. This tool can serve as the basis for making a vice. Even if you don’t have a jack, but you are planning to make your own vice, you can find a lift through advertisements or scrap metal.

The advantage of a homemade vice from a jack is that a person does not need to make much effort to clamp the workpiece. To make a clamping vice from a diamond-shaped jack, the following manipulations are performed:

Initially, the necessary tools and materials are prepared. The materials you will need are a jack, a 100 mm section of channel, and profile pipes (40x40, 30x30 and 25x25 cm)
After this, we immediately begin making a homemade tool, cutting 40x40 mm pipes to the required length
We get four blanks from profile pipes
A frame is made from the resulting parts by welding steel profile pipes 40x40 mm
Sponges are made from a channel by cutting out two identical blanks
The supporting part of the jack is being prepared, which will be connected to the sponge
Apply notches in the form of inclined lines to the outer surface of the channels. These notches will act as cheeks for more effective fixation of parts.
We proceed to the manufacture of the moving part of the vice, for which tubes measuring 30x30 and 25x25 mm are used
Weld a channel to the 30x30 mm tube, which will act as a movable jaw of the tool
We weld a second channel to the base, which will act as a stationary sponge.
On the other side of the frame, weld a profile that will serve as a stop for the jack
Weld the jack to the stop and movable jaw
Finally, all that remains is to paint the resulting product, having previously cleaned the welding seams. After this, you can test the resulting tool in operation by clamping metal workpieces

As you can see, making a homemade vice requires very little time, effort and materials. As a result, we get a reliable tool that you don’t need to spend money on to purchase. Below is a video on how to make a vice from a jack.

How to make small vices from boards

To work with small parts you will need a small vice. They can not only be made, but also purchased in the store. Unlike large tools, small ones are not expensive, so you don’t have to go to the trouble of making them. But if you still want to make a small vice yourself, then in the material you will only find detailed instructions describing this process.

To realize your idea, you will only need wooden planks. The dimensions of the bars will affect the future dimensions of the tool. Let's start making small vices from wooden planks:

First, the base of the tool is made by gluing wide and narrow strips. Narrow ones are glued onto wide strips, resulting in the base of the future instrument. To increase the strength of the base, the planks should be connected to each other with self-tapping screws
Using two square beams, we connect the two bases of the future tool. The beams are also coated with glue, after which they are attached to the base prepared in the first stage
After gluing the structure, it is necessary to tighten it with clamps and wait for the glue to dry completely.
Now let's move on to making sponges. To do this, markings are made in one workpiece along the perimeter of the nut. A hole will be cut based on the markings
After cutting the hole, you need to install a nut in it
A hole is drilled in the second workpiece, the diameter of which corresponds to the size of the stud or bolt used
We use a wide washer in which it is necessary to drill 4 holes around the perimeter
Cut the washer in half to create 2 holes on each side.
The blank into which the nut was installed must be glued to the base and secured with self-tapping screws
A handle is being made for future vices. To do this, screw a nut onto the bolt, in which a hole is made for installing a thin pin
Glue a piece of block to the movable jaw of the vice, which will act as a guide.
We connect the jaws of the vice using a screw, which is secured in the movable jaw using a divided washer
As a result, we get a ready-made tool for fixing various small workpieces

What kind of vice and what available tools to make is a personal matter for everyone. This article will help everyone who does not want to buy a special tool for a lot of money, and will be able to make an alternative option, while saving a significant part of the money. There are craftsmen who are not at all accustomed to buying tools and trust only with their own hands, so based on the examples described above with detailed instructions for making a vice, you can start working immediately.

Vise with two threaded shafts and chain drive

Materials and tools used by the author:

List of materials:

— square and round pipes; — two sprockets and a chain; - threaded rod (made of good metal); - nuts; — rectangular steel parts (for lips); — steel plates; — round timber for turning work; - thrust bearings.

Homemade manufacturing process:

Step one. Manufacturing of guides

We make guides, take a square pipe and weld one of the sides with a thick steel plate. Then you need to drill holes in the plates.

The author cuts the other ends of the pipes at an angle.

Step two. "Traction" axles

We cut off two pieces of a round pipe, weld a stop to one end, the author turned this stop on a lathe. The stop will rest against the guide, against this axis, and will pull the threaded rod when tightening the vice.

Well, turned nuts are pressed into the other end of the pipe and everything is well boiled.

Step three. Sprockets and lever

For the sprockets, you need to turn the flanges on a lathe. These flanges will rest against thrust bearings; the author made the holders for them himself, or you can buy ready-made ones.

Finally, the sprockets are welded to the flanges, and the flanges will rotate the threaded shafts. We also grind a lever out of a round piece or a pin; the steel needs to be stronger, otherwise the lever will bend. We place and weld nuts on the ends.

Step four. Movable lip guides

We cut out two pieces of pipe that will fit into the “body” of the vice. On both pipes the author made overlays by welding, sanding off the excess, and as a result the gap became minimal.

After this, you can attach flanges with threaded shafts and sprockets to the pipes.

Step five. Making lips and welding a vice

We make lips from a steel bar or rectangular parts. Using a grinder, we make notches on the lips so that they cling securely to the material. We weld the lips securely to the guides (pipes). Be sure to cut out and weld stops, thanks to which the lips will be securely fastened to the vice and will not tear off under load.

Finally, after careful adjustment, we weld the vice.

Step seven. Painting and assembly

The author wiped the metal with a degreaser, then applied primer and painted it. The vice can be assembled; the thrust bearings, threaded rods and other friction units are lubricated with thick lubricant.

The vice can be assembled, everything works perfectly, the vice perfectly clamps pipes, as well as large objects.

Source

Quick-clamping vice - operating principle and do-it-yourself manufacturing features

A vice is used to clamp the workpiece for subsequent processing. This tool is an almost indispensable assistant, but it has a drawback. The disadvantage is that in order to fix workpieces of different sizes, it is necessary to rotate the handle for a long time in one direction and the other. When you don’t use the tool often, this drawback is practically unnoticed. If you have to use a vice often, then fixing workpieces of different sizes takes a lot of time.

It is in order to eliminate the above-described disadvantage of vices that manufacturers produce a special type of device called quick-clamping. They differ from conventional devices in that they do not have the disadvantage of the need for prolonged rotation of the screw handle. This type of tool is appreciated by craftsmen who often use it.

The most common type of quick-clamping vice is eccentric, but there are also screw models. To become the owner of a quick-clamping vice, you don’t need to buy one at all. You can make a quick-clamping vice yourself, and we’ll look at how to do this using the example of eccentric devices.

To manufacture the devices in question, you will need appropriate materials. These are metal corners, channel, profile, etc., in general, everything that is at hand
The work will be carried out using a welding machine, angle grinder and drill
Make a rectangular groove in the channel, and weld a corner to one side, which will act as a fixed jaw
The second corner, which will be a movable sponge, should also be prepared. To do this, a rectangular groove is made on one side, through which it will be fixed to the channel
In order for the movable jaw to move only in one direction without distortions, it is necessary to make guides. Metal plates are used as guides, which are welded to the corner on both sides, as shown in the photo below
On the back side of the channel it is necessary to weld two plates around the perimeter of the rectangular hole. These plates are needed so that when fixing the jaws, the clamping nut does not rotate, and it does not have to be held with a wrench
It is necessary to drill two holes in the corners, through which the clamping cheeks will be fixed. The cheeks are made of steel plates followed by notches. After this, they are attached to the jaws, recessing the head of the fixing bolts deep into the plate
After this, all that remains is to make a quick-clamping mechanism that works on the eccentric principle. To manufacture such a mechanism, you will need the help of a turner. The quick-release mechanism is shown in the photo below
A through hole on a metal blank is not made in the center, but with a slight offset. Through this hole the mechanism will be fixed to the movable jaw and channel. The second hole on the blank (not through) is intended for fixing the bolt head in a stationary position
Another hole is drilled in the side of the cylindrical blank, followed by threading for screwing in a long bolt. This bolt will act as the handle of the eccentric mechanism
After assembling all the parts, we get a ready-made quick-clamping vice, which you can make yourself from improvised materials. To be able to attach the vice to a table or workbench, two plates with holes must be welded to the bottom of the channel

The principle of operation of the quick-clamping mechanism is that the cylindrical blank, when moved in one direction, rests against the side surface of the angle (moving jaw). In this case, the nut in the lower part of the channel is tightened, thereby ensuring the immobility of the mechanism. To increase the distance between the jaws to fix large workpieces, it is necessary to move the blank to its original position, thereby loosening the movable jaw, and manually move it to the required amount. Fixing or clamping of workpieces with a movable jaw is carried out with just half a turn of the handle. Below is a video material in which you will find a detailed description of this process.

To think through each subsequent step, it is recommended to make drawings when making a vice with your own hands. First you need to decide on the size of the future tool, and only after that get down to business. Now you know how to make a vice at home from improvised materials, so you can resort to making them.