What can be achieved by bluing
As a result of chemical or thermal treatment, a layer of iron oxide with a thickness of 1 to 10 microns appears on the surface of a steel part. The thickness of the layer is determined by the selected processing technology.
Blueing of metal allows you to achieve two main goals:
- Increasing the corrosion resistance of the product. Treated parts do not rust.
- Improved appearance. It is especially important for those parts that, due to operating conditions, cannot be painted.
Temperature conditions for bluing
The treatment does not affect other properties of the steel.
Blueing of steel is possible not only in production conditions, but also at home. There are many methods and compositions, almost all of them involve the use of chemically active substances that can cause serious harm to health. To successfully and safely use these substances at home, you must follow the following safety rules:
- Use a protective mask and gloves.
- Ensure ventilation of the room in which work is carried out.
- Use stainless steel utensils.
- Do not exceed the recommended processing temperature.
Features of metal bluing
In industrial conditions, the blackening of the top layer of metal is removed by changing its structural composition.
In addition, a protective coating is applied in a special way, providing high-quality protection against corrosion.
Using industrial methods to combat rusty metal at home is not only impossible, but also economically unprofitable.
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Independent hot or cold coating is performed by applying some special compounds to the metal surface, which not only remove its blackening, but also form a thin protective film.
The means for bluing can be purchased at any specialized store, and in a fairly wide assortment.
Thus, bluing in saltpeter allows you to achieve a fairly high-quality result; in addition, a special pencil for bluing allows you to effectively remove the blackening from the metal.
In some cases, you can use orthophosphoric or citric acid, and also prepare a solution for treating stainless steel in oil.
Regardless of which technology - phosphoric acid, citric acid or oil - is chosen to combat rusty metal, the entire process can be divided into several separate stages.
First of all, the metal surface is thoroughly polished and cleaned. After this, degreasing is carried out, for which a special solution is used.
Next, carefully apply the selected bluing agent. At the final stage, finishing of the metal surface is performed.
It should be noted that depending on the part, its technical characteristics, as well as the chosen method for bluing, certain nuances and subtleties may arise, but the general algorithm of actions always remains unchanged.
It should also be remembered that after degreasing the surface to be treated, it should not be touched, which means that all work is best done with rubber gloves.
IMPORTANT TO KNOW: Thermal diffusion galvanizing process
Methods for bluing metals at home and requirements for their implementation
Popular methods of bluing metal at home are:
- Boiling in self-prepared or purchased chemical compositions.
- Coating the steel with special oil and subsequent heat treatment.
- Coating the surface with the prepared composition at room temperature.
Burnishing steel at home
Chemical bluing of iron also involves preparatory operations of etching and cleaning, as well as grinding and polishing.
When carrying out blueing of steel, it is important to select a container for the solution so that it completely covers the object being treated.
Safety precautions and preparation for bluing
If you look at the root, then bluing is a common chemical reaction. And for the same reason, certain rules should be followed and the action should be carried out in a designated and equipped safe place.
Ventilation must be excellent, since caustic fumes from chemicals can easily harm the respiratory tract. All containers are allowed only from glass, porcelain or earthenware. It is mandatory to unload the weapon and dismantle the wooden parts.
Whatever bluing method is chosen, the following auxiliary materials will be needed:
- Latex gloves;
- Steel wool;
- Sandpaper of various grain sizes;
- Cleaner;
- Protective glasses;
- Powdered pumice;
- Fine sand;
- Gun oil for cleaning and lubrication;
- Cotton pads and swabs, rags, a pair of toothpicks, a shoe brush (new) and a toothbrush.
Popular bluing methods
The most common methods of bluing at home are:
- alkaline;
- thermal;
- acidic.
The alkaline method is well suited for self-use at home. It will require
- water;
- precision scales;
- sodium nitrate and hydroxide.
For the coating to become durable, the process must last at least an hour and a half.
Alkaline
The technology for bluing steel using the alkaline method at home is divided into the following operations
- Degrease the surface with a solvent or special degreaser.
- Pour 100 g of water into a stainless steel container with a capacity of at least a liter.
- Add 120 g of caustic soda and 30 g of sodium nitrate, stir thoroughly until completely dissolved.
- Heat the solution to 130-145 °C.
- Place the product in the dish, avoiding touching the walls.
- After 20 minutes, after the part has turned black, rinse it in distilled water.
- After drying, generously lubricate the product with machine oil and wipe thoroughly.
Steel bluing with alkali
Careful adherence to proportions and parameters will allow you to obtain a smooth and abrasion-resistant coating that does not require polishing.
Important! The product must be completely covered with the solution throughout the treatment. Otherwise, coating inhomogeneities, color transitions, etc. are possible.
Acid
This method involves the use of acidic solutions.
Before starting processing, you should carefully remove all rust from the surface of the object. To do this, use ordinary sandpaper, and in hard-to-reach places and with severe rust, use a grinder or a screwdriver with a wire brush.
Means for degreasing steel before processing
Next, chemical cleaning is carried out. It is used for
- sodium triphosphate;
- ethanol mixed with kerosene;
- or pure kerosene.
The product is placed in a container with the solution so that it completely covers it and kept for at least a quarter of an hour. After cleaning, the product is washed with plenty of water and dried.
The composition for acid bluing consists of:
- water: 1 l;
- tannic acid: 2g;
- tartaric acid: 2g.
After thorough mixing and complete dissolution, the composition is heated to 150 ° C and the workpiece is completely immersed in it. Leave for 15 minutes, then rinse with running water and briefly dip in boiling water for complete and high-quality rinsing.
Components of the solution for bluing
The last stage of the process is soaking in machine oil for an hour. After drying, the product is ready for use.
Thermal
Thermal bluing is the oldest and simplest method for home use. The whole process boils down to heating the steel in the open air. It lasts until the upper layers of steel react with oxygen in the air and result in an oxide film. The more a part is heated, the darker it becomes.
Thermal bluing
It should be remembered that heat treatment also changes the physical properties of the steel of the entire product.
Criteria for choosing a bluing method
Before carrying out the procedure and its preparation, you should decide on a more effective bluing method that is suitable in this particular case. Typically several criteria are considered:
- Age of the weapon. Rare samples were always subjected to thermal bluing. However, there were some nuances here: if the weapon had silver soldering, then heat treatment was contraindicated for it, since the salts contained in the solution dissolve the silver. Thermal bluing is a lengthy process, so it is in little demand, although the necessary preparations are not difficult to obtain.
- Worn existing bluing. If the percentage of wear is small, the coating is renewed using a cold or alkaline method. If there is a large degree of wear, it is better to remove the old layer and apply a new one. Again, you can use the cold method, or you can use the hot method.
- Rationality. The thermal method is expensive, so it seems unreasonable to use it to burnish a cheap barrel.
- Budgeting. Here the method of foresight is better than stinginess. If you save on a good barrel at the beginning, giving preference to the cheap method, then a situation may arise that ends in an expensive restoration. On the other hand, cheap bluing can be repeated more than once as needed. Then how much the cost of such a regular event will cost is not difficult to calculate.
The choice depends on the shooter’s preference and capabilities. Regardless of the choice of processing, products are pre-prepared:
- Clean the surface to be treated;
- Sand thoroughly;
- Complete degreasing is carried out.
Features of chemical bluing and recipes for some compositions
Before applying a new coating at home, you must remove the old one. This is done by combining mechanical and chemical cleaning methods.
To obtain a durable and beautiful coating, the part must be boiled for 30 to 90 minutes, during which time part of the solution boils away. The workpiece must be completely covered with the composition at all times, so the composition must be prepared with a reserve and periodically topped up during boiling.
At the end of the chemical bluing procedure, the product should be washed in a soapy solution, dried and generously lubricated with oil.
There are many options for chemical bluing. In some, the composition is made by the master himself, while others involve the use of ready-made factory-made products, such as Parisian oxide, Voron3M, Clover and others.
I want to share the result of my experiments with clover.They were subjected to bluing: completely “revolver - bluff” (except for the mainspring, of course), PMoid 654 - frame, bolt and bracket. The bluing turned out to be wear-resistant, with a bluish, beautiful tint, like a crow’s feather. Five layers of bluing.
What we need: - Rubber gloves, the solution corrodes your fingers if you work with it for a long time (tested by bitter experience: your fingers will then wash off and peel off - Cotton swabs, BUT it’s better to get a dummy pack of cigarettes (ask at the kiosk) it contains cigarettes made of solid a cotton filter, you get a kind of pencil for rubbing in the composition. - Acetone for degreasing. - A metal sponge (we take it from a soft, small, flat wire for dishes, there is also a round steel wire - it will not work) or steel wool.
Process. We wash the part with laundry soap to wash off the gun oil and put it in boiling water, take it out and wipe it. We clean the part from the old coating, sand it, polish it where necessary. Degrease with acetone and a piece of cotton wool. From this moment on, do not touch these areas with your fingers; if you need to intercept the part, then only using cotton wool moistened with acetone. Pour the required amount of Clover into a separate clean container. We take a cotton pencil (remember the pack?) and begin to rub it evenly into the surface of the part; the solution on the pencil will turn from blue-green to black.
Rub until the surface becomes homogeneous, set the part aside to dry for five to ten minutes. While it dries, wipe the container from clover residues. After it has dried, we clean off with a metal sponge or cotton wool everything that has been erased (the surface will turn gray)
degrease with acetone, take a new clean pencil, pour in a new portion of clover and repeat the cycle. With each cleaning, the surface will become darker and darker. A blue tint will appear on the fifth - sixth layer. After applying the last layer and drying, wipe the part with acetone and place it on an electric stove (the wife should not be at home, otherwise the same part can be used in one place)
heat it up to 100 - 150 degrees, after warming up, lower the part into gun oil until it cools completely (if it is a frame, bolt, apply oil to clean cotton wool and rub until cool). Once it has cooled down, wipe off excess oil with a clean cloth, assemble the device and enjoy.
Photo of the revolver parts after the entire cycle. I couldn’t photograph the frame itself, etc., I didn’t have a camera at that time.
PS I wanted to throw it into <Methods of chemical coloring of metals>, but I think it will be off topic. If the moderator decides to move it there, then no matter what.
Means for bluing metals
Relatively simple methods of bluing, available for doing it yourself, include surface application of oil, saltpeter and the purchased composition “Clover”
Sapphire for bluing
Oil coating
This is one of the most popular home methods. The technology is divided into the following operations:
- The part is sanded and degreased with a solvent.
- Cover with oil.
- In a muffle furnace it is heated to 350-400 °C. It is permissible to use an oven.
- The cooled part takes on a black or brown tint.
- To saturate the color, the procedure is repeated.
The oil is applied with a brush or by dipping the product into a container of oil. Different types of oil are used, such as
- weapons;
- olive;
- flaxseed
Use of saltpeter
Home craftsmen achieve excellent results using saltpeter solution. You can purchase a ready-made solution, or you can make it yourself:
- water-1000 ml;
- sodium nitrate - 0.5 kg;
- caustic soda - 0.5 kg.
After boiling for an hour, a smooth surface of a deep blue-black color is obtained that does not require further processing.
Means "Clover"
The gel-like product can be purchased in 50 ml jars and is used for alloys with a chromium content of no more than 3 percent
Means "Clover"
It is designed to restore localized corrosion. To obtain a bright shade, the product will have to be applied several times. The product should first be sanded and wiped with a degreaser.
Apply clover with a brush and leave for two minutes. The white-yellow coating that appears is washed off with water and the part is wiped with a rag.
Acid bluing
Parts cleaned with sandpaper are degreased with sodium triphosphate or kerosene. To do this, the product is dipped in a container with liquid for a quarter of an hour. After time, the part is removed and laid out to dry. At the same time, prepare the solution for bluing.
It is easy to prepare: tannic and tartaric acids (2 grams each) are added to 1 liter of water. The mixture is brought to +150ºС and the iron parts are lowered into it. After a quarter of an hour, the products are rinsed with boiling water.
You can rinse off the solution with cold running water, but experts recommend boiling water - this is better for cleaning. Next, the part is immersed in a container with machine oil for 1 hour. The part is then removed, wiped and dried.
Polishing before bluing to a mirror finish
Cold bluing at home
“Clover” does not require heat treatment of the part, so this method is considered cold bluing. Cold bluing can be carried out by other means.
- "Voron-3M". The drug forms a dense film of deep black color on the surface.
- "Paris Oxide" An imported selenium-based preparation is supplied in three containers: 1- for surface preparation, 2- the main composition and 3- a fixative that gives the coating additional protection.
Liquid for cold bluing is applied to the parts with a brush, and after painting it is washed off with warm soapy water. The method is popular for processing barrels and other parts of firearms that do not require boiling.
Burnishing steel at home
If you are bluing steel at home, you need to wisely choose the components of the boiling solution. Heating hardened parts can lead to them losing their strength properties.
Alkaline solutions have a less harmful effect on steel, and experienced craftsmen advise choosing them. Treatment with acidic solutions is preferably carried out at low temperatures
So, for example, when using an acid composition for bluing steel from:
- calcium nitrate – 94%;
- orthophosphoric acid – 3%;
- manganese dioxide – 3%.
processing is carried out from half an hour to 45 minutes at 100 ° C
Metal blackening
Depending on the acidity of the environment in which the workpiece is processed, the color of the resulting coating changes, from yellow to black. Therefore, bluing and blackening of metal are not the same thing. The required shade is selected by varying the intensity and duration of heat treatment and the percentage of solution components.
Metal blackening
If you take a mixture of 7 parts copper nitrate and 3 parts alcohol denatured alcohol, apply it to the product and heat it over a fire, then as it heats up the coating begins to change its color. When the desired shade is achieved, stop heating.
It is also possible to blacken steel by coating it with oil and calcining it in an open flame. The result is a durable film of deep black color. There are other compositions for blackening.
Application of rust varnish
The method using the so-called “rusty varnish” is distinguished by its cost-effectiveness against the backdrop of quite acceptable quality of the coating.
The product is immersed in a chemically active corrosive liquid based on hydrochloric acid, which forms red and black oxides on its surface.
To remove rusty deposits, you will have to use a stiff wire brush. A black oxide film will remain on the product.
Ready rusty varnish
The method is long and labor intensive, but provides excellent results at home.
Before starting processing, as with all other methods, you should thoroughly clean the object with sandpaper and degrease it with a solvent.
The active liquid is prepared in special porcelain vessels; the use of protective gloves, an apron, acid-resistant shoes and thick work clothes is mandatory. A respirator and clear face shield should also be used.
A small amount of hydrochloric acid is poured into the vessel, adding rust scraped off the iron, sawdust and nitric acid. The mixture should be stirred carefully with a porcelain stirrer until bubbles stop appearing.
Next, carefully add water and vodka in equal parts. The solution is allowed to settle and drained from the sediment.
The result of using rusty varnish
The part is placed in the solution for a time sufficient to acquire a deep black color. At the end of the process, the part should be rinsed with plenty of water.
Attention! The solution used in this method is one of the strongest solvents. Beware of even the smallest splashes - they can cause very serious injury and property damage.
If splashes get on clothes, they should be removed immediately. If, despite all precautions, drops get on the skin, the affected area should be washed generously with a soda solution and immediately seek medical help.